为了提高气吸滚筒式排种器充种性能,以云南文山三七种子为研究对象,采用DEM-CFD耦合方法,以种子平均法向力方差和供种高度为指标,对气吹风压、振动频率、振动角度分别进行数值模拟,并对上述因素进行单因素试验,试验现象及效果与仿真分...为了提高气吸滚筒式排种器充种性能,以云南文山三七种子为研究对象,采用DEM-CFD耦合方法,以种子平均法向力方差和供种高度为指标,对气吹风压、振动频率、振动角度分别进行数值模拟,并对上述因素进行单因素试验,试验现象及效果与仿真分析结果一致。结果表明:气吹风压可以打破种群原有的稳定状态,从而降低种子瞬态的法向力即减小内摩擦力;振动频率增加种子平均法向力方差,即对种子的扰动性增强;合适的振动角度可以有效提高供种高度。减小内摩擦、增强种群扰动性、提高供种高度均可有效提高排种器充种性能。为寻找最佳参数组合,采用三因素五水平正交试验方法,对排种器排种性能进行试验,并对试验结果进行优化与验证。结果表明:在振动频率85 Hz、气吹风压3 k Pa、振动角度45°时,效果最佳,试验指标合格指数、漏播指数、重播指数可达93.02、1.42、5.56。展开更多
In order to improve the seeder’seed-filling ability of the dipper hill-drop precision direct rice seeder,and to meet the mechanization requirement of high speed operation,the self-designed seeder was taken as the obj...In order to improve the seeder’seed-filling ability of the dipper hill-drop precision direct rice seeder,and to meet the mechanization requirement of high speed operation,the self-designed seeder was taken as the objective to explore its seed-filling mechanism and the movement status of rice seed in seed box from the perspective of mechanics.The force models of seed-filling process by dipper were established,and the influential regularity of its rotation speed to compressive resistance of seed population was analyzed as well.The image processing Module-Clipping of discrete element simulation software EDEM was used in the virtual simulation analysis for the process of the seed filling into the dipper,and the velocity relation curve and the force changing curve between rotation speed and seeds were obtained.According to the virtual experiment,the composite filling force of seeds,i.e.the qualified rate on filled rice seed amounts was the largest when rotation speed was at 40 r/min.The performance test bed of seeder was used to verify the simulation results,in which the qualified rate on scooped rice seed amounts was taken as the index,and six rotation speeds of seed-filling dipper were also selected for analysis of seed-filling ability of the device.The results are as follows:with the increase of working speed,the qualified rate on filled rice seed amounts fluctuated with a trend of cosine curve,the largest value was 94.16%occurred when the rotation speed of seed-filling dipper was at 40 r/min.The variation trend of simulation value was approximately consistent with that of verification value.The study can provide a reference for the research and development of mechanical seeder.展开更多
According to the requirement of assorted maize transplanting machine,a maize bud-seed precise sowing device was presented for use in cold areas.Experiments were performed to optimise the parameters of a maize bowl-tra...According to the requirement of assorted maize transplanting machine,a maize bud-seed precise sowing device was presented for use in cold areas.Experiments were performed to optimise the parameters of a maize bowl-tray precise seeder to improve the seed-filling performance.When the diameter of brush seed wheel was 78 mm,the clearance of brushing seed was 3 mm,with the maize varieties Demeiya 1,the moisture content about 40%,the depth of shaped hole 6 mm,the two major factors,the diameter of shaped hole and the velocity of seed box,were tested at five levels for each factor using the orthogonal rotational regression experiment.The effects on the single-seed rate,multi-seed rate,empty-seed rate,broken-bud rate and damage rate were investigated.The test results indicated that the factors affecting the single-seed rate and the multi-seed rate were the diameters of shaped hole and the velocity of seeds box,and the factor affecting the empty-seed rate was primarily the diameter of shaped hole.This study determined the optimal parameters,and verified the results,which provide the basis for the design and performance improvement of the maize bud-seed bowl-tray precision seeder.展开更多
为研究种层厚度对油麦兼用集排器供种装置充种性能的影响,该文运用EDEM（engineering discrete element method）软件和高速摄像技术,对不同种层调节板倾角和种层厚度的种群运动与供种性能进行了仿真与试验研究。EDEM仿真分析了种层厚...为研究种层厚度对油麦兼用集排器供种装置充种性能的影响,该文运用EDEM（engineering discrete element method）软件和高速摄像技术,对不同种层调节板倾角和种层厚度的种群运动与供种性能进行了仿真与试验研究。EDEM仿真分析了种层厚度与转速对种群压力、种群与供种机构切向力和充种数量的影响;台架试验研究了种层厚度对充填角和供种性能的影响。结果表明：倾角为60°种层调节板的种群压力较大,充填角和充种性能均较优;种群压力和切向力随纵向距离增加而增加,随横向距离增加而降低;随转速增加,种群压力趋于稳定,切向力随之增加,单个型孔充种数量降低5%。转速为10～50 r/min时,初始充填角、充填角和供种速率均随纵向距离增加和横向距离降低而增加,但充种数量变异系数呈先降后升的趋势。种群压力、切向力、初始充填角、充填角与供种速率均呈极显著正相关,种群压力和切向力与初始充填角和充填角均呈极显著正相关,种层厚度和转速影响充填角分别源于种群压力和切向力。在纵向距离分别为15和20 mm,横向距离为46 mm条件下,油菜、小麦供种速率变异系数和破损率分别均低于1.0%和0.1%。田间试验表明该优化种层厚度条件下的集排器油菜种植密度满足农艺种植要求。该研究明确了种层厚度影响油麦兼用集排器供种装置充种性能的原因,为油麦兼用集排器供种装置种层厚度调节和结构改进提供了参考。展开更多
文摘为了提高气吸滚筒式排种器充种性能,以云南文山三七种子为研究对象,采用DEM-CFD耦合方法,以种子平均法向力方差和供种高度为指标,对气吹风压、振动频率、振动角度分别进行数值模拟,并对上述因素进行单因素试验,试验现象及效果与仿真分析结果一致。结果表明:气吹风压可以打破种群原有的稳定状态,从而降低种子瞬态的法向力即减小内摩擦力;振动频率增加种子平均法向力方差,即对种子的扰动性增强;合适的振动角度可以有效提高供种高度。减小内摩擦、增强种群扰动性、提高供种高度均可有效提高排种器充种性能。为寻找最佳参数组合,采用三因素五水平正交试验方法,对排种器排种性能进行试验,并对试验结果进行优化与验证。结果表明:在振动频率85 Hz、气吹风压3 k Pa、振动角度45°时,效果最佳,试验指标合格指数、漏播指数、重播指数可达93.02、1.42、5.56。
基金The authors thank the financial support provided by the National Industry System of Rice Technology of China(CARS-01-44),Heilongjiang Modern Industrial Technology Collaborative Innovation System.
文摘In order to improve the seeder’seed-filling ability of the dipper hill-drop precision direct rice seeder,and to meet the mechanization requirement of high speed operation,the self-designed seeder was taken as the objective to explore its seed-filling mechanism and the movement status of rice seed in seed box from the perspective of mechanics.The force models of seed-filling process by dipper were established,and the influential regularity of its rotation speed to compressive resistance of seed population was analyzed as well.The image processing Module-Clipping of discrete element simulation software EDEM was used in the virtual simulation analysis for the process of the seed filling into the dipper,and the velocity relation curve and the force changing curve between rotation speed and seeds were obtained.According to the virtual experiment,the composite filling force of seeds,i.e.the qualified rate on filled rice seed amounts was the largest when rotation speed was at 40 r/min.The performance test bed of seeder was used to verify the simulation results,in which the qualified rate on scooped rice seed amounts was taken as the index,and six rotation speeds of seed-filling dipper were also selected for analysis of seed-filling ability of the device.The results are as follows:with the increase of working speed,the qualified rate on filled rice seed amounts fluctuated with a trend of cosine curve,the largest value was 94.16%occurred when the rotation speed of seed-filling dipper was at 40 r/min.The variation trend of simulation value was approximately consistent with that of verification value.The study can provide a reference for the research and development of mechanical seeder.
基金funded by the Science and Technology Research Project of Education Department of Heilongjiang Province(12531458)Specialized Research Fund for the Doctoral Program of Higher Education jointly funded subject(20132305110003)Natural Science Foundation of Heilongjiang Province(E201331).
文摘According to the requirement of assorted maize transplanting machine,a maize bud-seed precise sowing device was presented for use in cold areas.Experiments were performed to optimise the parameters of a maize bowl-tray precise seeder to improve the seed-filling performance.When the diameter of brush seed wheel was 78 mm,the clearance of brushing seed was 3 mm,with the maize varieties Demeiya 1,the moisture content about 40%,the depth of shaped hole 6 mm,the two major factors,the diameter of shaped hole and the velocity of seed box,were tested at five levels for each factor using the orthogonal rotational regression experiment.The effects on the single-seed rate,multi-seed rate,empty-seed rate,broken-bud rate and damage rate were investigated.The test results indicated that the factors affecting the single-seed rate and the multi-seed rate were the diameters of shaped hole and the velocity of seeds box,and the factor affecting the empty-seed rate was primarily the diameter of shaped hole.This study determined the optimal parameters,and verified the results,which provide the basis for the design and performance improvement of the maize bud-seed bowl-tray precision seeder.
