Automatic width control is a key issue in hot strip rolling process. The edge rolling has been widely used in the roughing stand of hot strip mill to control the width of the slab. However, the edge rolling and conseq...Automatic width control is a key issue in hot strip rolling process. The edge rolling has been widely used in the roughing stand of hot strip mill to control the width of the slab. However, the edge rolling and consequent hori- zontal rolling will cause a significant width change in the head part and tail part of the slab, which have to be trimmed before the finishing stands. Based on the width reduction deformation curve of the head and tail along the longitudinal direction of slab, the short stroke control (SSC) technology has been developed to overcome this problem. The finite element method has been used to simulate the unsteady edge rolling process. Three short stroke control curves have been compared in order to obtain the best width control result. The optimized short stroke control curve has been ap- plied to the automatic width control system of industrial hot rolling mill, and good performance is obtained.展开更多
Rectangular section control technology (RSCT) was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy w...Rectangular section control technology (RSCT) was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy was developed. Specifically, RSCT included roll contour design, roiling technology optimization, and control strategy development, aiming at both hot strip mills (HSMs) and cold strip mills (CSMs). Firstly, through the high-performance variable crown (HVC) work roll optimization design in the upper-stream stands and the limited shifting technology for schedule-free rolling in the downstream stands of HSMs, a hot strip with a stable crown and limited wedge, :local spot, and single wave was obtained, which was suitable for cold rolling. Secondly, an approximately rectangular section was obtained by edge varying contact (EVC) work roll contour design, edge-drop setting control, and. closed loop control in the upper-stream, stands of CSMs. Moreover, complex-mode flatness control was realized by coordinating multiple shape-control methods in the downstream stands of CSMs. In addition, the RSCT approach was applied in several silicon-steel production plants, where an outsicanding performance and remarkable economic benefits were observed.展开更多
基金Item Sponsored by National Science and Technology Support Programfor 11th Five-Year Plan of China (2006BAE03A13)International Cooperation Research Project of Shanxi Province (2009081013)
文摘Automatic width control is a key issue in hot strip rolling process. The edge rolling has been widely used in the roughing stand of hot strip mill to control the width of the slab. However, the edge rolling and consequent hori- zontal rolling will cause a significant width change in the head part and tail part of the slab, which have to be trimmed before the finishing stands. Based on the width reduction deformation curve of the head and tail along the longitudinal direction of slab, the short stroke control (SSC) technology has been developed to overcome this problem. The finite element method has been used to simulate the unsteady edge rolling process. Three short stroke control curves have been compared in order to obtain the best width control result. The optimized short stroke control curve has been ap- plied to the automatic width control system of industrial hot rolling mill, and good performance is obtained.
基金Item Sponsored by National Natural Science Foundation of China(51304017)National Key Technology Research and Development Program of the 12th Five-year Plan of China(2012BAF04B02)Fundamental Research Funds for Central Universities of China(FRF-SD-12-013B)
文摘Rectangular section control technology (RSCT) was introduced to achieve high-precision profile control during silicon steel rolling. The RSCT principle and method were designed, and the whole RSCT control strategy was developed. Specifically, RSCT included roll contour design, roiling technology optimization, and control strategy development, aiming at both hot strip mills (HSMs) and cold strip mills (CSMs). Firstly, through the high-performance variable crown (HVC) work roll optimization design in the upper-stream stands and the limited shifting technology for schedule-free rolling in the downstream stands of HSMs, a hot strip with a stable crown and limited wedge, :local spot, and single wave was obtained, which was suitable for cold rolling. Secondly, an approximately rectangular section was obtained by edge varying contact (EVC) work roll contour design, edge-drop setting control, and. closed loop control in the upper-stream, stands of CSMs. Moreover, complex-mode flatness control was realized by coordinating multiple shape-control methods in the downstream stands of CSMs. In addition, the RSCT approach was applied in several silicon-steel production plants, where an outsicanding performance and remarkable economic benefits were observed.