The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element (FE) model. By comparing the measured result with the simulated values, it is found that they ...The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element (FE) model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap (t) and roll radius (R) on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.展开更多
The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress,...The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress, strain and strain energy density in deformation zone with rolls of different radii were studied. The result indicated that under the same condition, the larger the roll radius is, the more vigorous the deformation in deformation zone is.展开更多
The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method.The distribution laws of stress,s...The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method.The distribution laws of stress,strain and strain energy density in deformation zone with rolls of different radii were studied.The result indicated that under the same condition,the larger the roll radius is,the more vigorous the deformation in deformation zone is.展开更多
In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calcul...In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calculate the maximum spread. Then the curvature radius of stress free surface and the "critical point on the contact boundary" have been solved, the surface profile of outgoing workpiece has been obtained. Furthermore, the formula of the equivalent contact section area has been proposed and the mean roll radius has been calculated. The bar rolling experiment and the rigid-plastic FEM (finite element method) simulation have been carried out to verify the novel approach. Compared with experimental data and simulation results, the novel approach can be used in setting processing parameter and design of finishing groove.展开更多
In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept "critical point on the contact boundary" was proposed...In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept "critical point on the contact boundary" was proposed and the coordinates of the critical point were solved. The equivalent contact section area was represented and the mean roll radius was determined. The validity of this model was examined by alloy bar rolling experiment and rigid-plastic FEM simulation. Compared with the existing models, the mean roll radius obtained by this model is similar to experiment data.展开更多
文摘The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element (FE) model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap (t) and roll radius (R) on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.
基金Item Sponsored by National Natural Science Foundation of China(50104004)
文摘The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress, strain and strain energy density in deformation zone with rolls of different radii were studied. The result indicated that under the same condition, the larger the roll radius is, the more vigorous the deformation in deformation zone is.
基金Item Sponsored by National Major Basic Research Development Program of China(G1998061500)
文摘The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method.The distribution laws of stress,strain and strain energy density in deformation zone with rolls of different radii were studied.The result indicated that under the same condition,the larger the roll radius is,the more vigorous the deformation in deformation zone is.
文摘In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calculate the maximum spread. Then the curvature radius of stress free surface and the "critical point on the contact boundary" have been solved, the surface profile of outgoing workpiece has been obtained. Furthermore, the formula of the equivalent contact section area has been proposed and the mean roll radius has been calculated. The bar rolling experiment and the rigid-plastic FEM (finite element method) simulation have been carried out to verify the novel approach. Compared with experimental data and simulation results, the novel approach can be used in setting processing parameter and design of finishing groove.
文摘In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept "critical point on the contact boundary" was proposed and the coordinates of the critical point were solved. The equivalent contact section area was represented and the mean roll radius was determined. The validity of this model was examined by alloy bar rolling experiment and rigid-plastic FEM simulation. Compared with the existing models, the mean roll radius obtained by this model is similar to experiment data.