The present research on involute spline cold roll-beating forming is mainly about the principles and motion relations of cold roll-beating,the theory of roller design,and the stress and strain field analysis of cold r...The present research on involute spline cold roll-beating forming is mainly about the principles and motion relations of cold roll-beating,the theory of roller design,and the stress and strain field analysis of cold roll-beating,etc.However,the research on law of metal flow in the forming process of involute spline cold roll-beating is rare.According to the principle of involute spline cold roll-beating,the contact model between the rollers and the spline shaft blank in the process of cold roll-beating forming is established,and the theoretical analysis of metal flow in the cold roll-beating deforming region is proceeded.A finite element model of the spline cold roll-beating process is established,the formation mechanism of the involute spline tooth profile in cold roll-beating forming process is studied,and the node flow tracks of the deformation area are analyzed.The experimental research on the metal flow of cold roll-beating spline is conducted,and the metallographic structure variation,grain characteristics and metal flow line of the different tooth profile area are analyzed.The experimental results show that the particle flow directions of the deformable bodies in cold roll-beating deformation area are determined by the minimum moving resistance.There are five types of metal flow rules of the deforming region in the process of cold roll-beating forming.The characteristics of involute spline cold roll-beating forming are given,and the forming mechanism of involute spline cold roll-beating is revealed.This paper researches the law of metal flow in the forming process of involute spline cold roll-beating,which provides theoretical supports for solving the tooth profile forming quality problem.展开更多
By the methods of uniaxial single-stage loading and graded incremental cyclic loading, the creep experiments were performed on the deep saturated rock from Dongguashan Mine, and the creep curves of saturated rock unde...By the methods of uniaxial single-stage loading and graded incremental cyclic loading, the creep experiments were performed on the deep saturated rock from Dongguashan Mine, and the creep curves of saturated rock under different loading stresses were obtained. By comparing with the creep rule of dry rock in the same location, the creep rule of deep saturated rock was analyzed. Based on the united rheological mechanical model, the rheological model of deep saturated rock was recognized, and the parameters of the model were determined. The results show that the creep curves are very smooth under low stress, but the phenomena of wave and catastrophe turn up under high stress, and the bearing capacity of rock is weakening over time. The rheological properties of saturated and dry rocks are very different under tlie condition of deep high stress, especially when unloading, degradation and damage of rock quality is more serious, and the effect of water cannot be neglected. The H--HIN--NJS model （Schofield-Scott-Blair model） was selected to represent the rheology rule of deep saturated rock, and the fitting curves of model agree well with the experiment data, so the selected model is reasonable.展开更多
Semisolid mold forging is a major type of semisolid processing, which isdifferent from neither traditional mold forging nor traditional permanent casting. However,processing defects are often seen in work pieces becau...Semisolid mold forging is a major type of semisolid processing, which isdifferent from neither traditional mold forging nor traditional permanent casting. However,processing defects are often seen in work pieces because of lacking available rules for the processdesign and control. Some basic rules for the process design and control, simply named the shortestflowing length, pressure filling and the minimum uplifting mold pressure, are advanced in the paperbased on amount of researches and experiments. The equations to determine the major processparameters are given out such as the filling pressure, forming pressure and locking mold pressurefor the process design and control. The rules and equations are experimentally proved available andapplicable by several actual work pieces produced by the semisolid forging process.展开更多
基金supported by National Natural Science Foundation of China(Grant Nos.5107512450975229)Doctoral Foundation of Henan University of Science and Technology of China(Grant No.09001331)
文摘The present research on involute spline cold roll-beating forming is mainly about the principles and motion relations of cold roll-beating,the theory of roller design,and the stress and strain field analysis of cold roll-beating,etc.However,the research on law of metal flow in the forming process of involute spline cold roll-beating is rare.According to the principle of involute spline cold roll-beating,the contact model between the rollers and the spline shaft blank in the process of cold roll-beating forming is established,and the theoretical analysis of metal flow in the cold roll-beating deforming region is proceeded.A finite element model of the spline cold roll-beating process is established,the formation mechanism of the involute spline tooth profile in cold roll-beating forming process is studied,and the node flow tracks of the deformation area are analyzed.The experimental research on the metal flow of cold roll-beating spline is conducted,and the metallographic structure variation,grain characteristics and metal flow line of the different tooth profile area are analyzed.The experimental results show that the particle flow directions of the deformable bodies in cold roll-beating deformation area are determined by the minimum moving resistance.There are five types of metal flow rules of the deforming region in the process of cold roll-beating forming.The characteristics of involute spline cold roll-beating forming are given,and the forming mechanism of involute spline cold roll-beating is revealed.This paper researches the law of metal flow in the forming process of involute spline cold roll-beating,which provides theoretical supports for solving the tooth profile forming quality problem.
基金Project (50774095) supported by the National Natural Science Foundation of ChinaProject (200449) supported by China National Outstanding Doctoral Dissertations Special Funds
文摘By the methods of uniaxial single-stage loading and graded incremental cyclic loading, the creep experiments were performed on the deep saturated rock from Dongguashan Mine, and the creep curves of saturated rock under different loading stresses were obtained. By comparing with the creep rule of dry rock in the same location, the creep rule of deep saturated rock was analyzed. Based on the united rheological mechanical model, the rheological model of deep saturated rock was recognized, and the parameters of the model were determined. The results show that the creep curves are very smooth under low stress, but the phenomena of wave and catastrophe turn up under high stress, and the bearing capacity of rock is weakening over time. The rheological properties of saturated and dry rocks are very different under tlie condition of deep high stress, especially when unloading, degradation and damage of rock quality is more serious, and the effect of water cannot be neglected. The H--HIN--NJS model （Schofield-Scott-Blair model） was selected to represent the rheology rule of deep saturated rock, and the fitting curves of model agree well with the experiment data, so the selected model is reasonable.
文摘Semisolid mold forging is a major type of semisolid processing, which isdifferent from neither traditional mold forging nor traditional permanent casting. However,processing defects are often seen in work pieces because of lacking available rules for the processdesign and control. Some basic rules for the process design and control, simply named the shortestflowing length, pressure filling and the minimum uplifting mold pressure, are advanced in the paperbased on amount of researches and experiments. The equations to determine the major processparameters are given out such as the filling pressure, forming pressure and locking mold pressurefor the process design and control. The rules and equations are experimentally proved available andapplicable by several actual work pieces produced by the semisolid forging process.
