The pre-sliding regime is typically neglected in the dynamic modelling of mechanical systems. However, the change in contact state caused by static friction may decrease positional accuracy and control precision. To i...The pre-sliding regime is typically neglected in the dynamic modelling of mechanical systems. However, the change in contact state caused by static friction may decrease positional accuracy and control precision. To investigate the relationship between contact status and contact force in pre-sliding friction, an optical experimental method is presented in this paper.With this method, the real contact state at the interface of a transparent material can be observed based on the total reflection principle of light by using an image processing technique. A novel setup, which includes a pair of rectangular trapezoidal blocks, is proposed to solve the challenging issue of accurately applying different tangential and normal forces to the contact interface. The improved Otsu＇s method is used for measurement. Through an experimental study performed on polymethyl methacrylate（PMMA）, the quantity of contact asperities is proven to be the dominant factor that affects the real contact area. The relationship between the real contact area and the contact force in the pre-sliding regime is studied, and the distribution of static friction at the contact interface is qualitatively discussed. New phenomena in which the real contact area expands along with increasing static friction are identified. The aforementioned relationship is approximately linear at the contact interface under a constant normal pressure, and the distribution of friction stress decreases from the leading edge to the trailing edge.展开更多
When ultrasound is incident at the interface between two rough surfaces some of thewave is reflected. The proportion of the wave reflected is related to the level of conformity betweenthe two surfaces. This principle ...When ultrasound is incident at the interface between two rough surfaces some of thewave is reflected. The proportion of the wave reflected is related to the level of conformity betweenthe two surfaces. This principle is under investigation as a method to determine the area of contactand the load distribution, between contact elements in machine components. In this work theHertzian contact between a ball and a flat surface has been scanned ultrasonically. The resultingreflection maps have been related to the local nominal contact pressure within the contact by acalibration procedure. The resolution of the measurement system is of the same order as the con-tact dimensions. To interpret the results both convolution and deconvolution numerical procedureshave been used. The resulting measured contact pressures agree well with theoretical predictedHertz pressure.展开更多
The simulation of real contact area between materials is foundationally important for the contact mechanics of mechanical structures. The Greenwood and Williamson(GW) model and the Majumdar(MB) model are the basic mod...The simulation of real contact area between materials is foundationally important for the contact mechanics of mechanical structures. The Greenwood and Williamson(GW) model and the Majumdar(MB) model are the basic models in this field, which are widely accepted and proven to be valid in many experiments and engineering. Although the contact models have evolved considerably in recent years, the verifications of the models are most based on the indirect methods such as electrical conductivity and contact stiffness, because of the lack of effective methods to directly measure the variation of contact surface. In this paper, the total reflection(TR) method is introduced into the verification of contact models.An experiment system based on TR method is constructed to measure the real contact area of two PMMA specimens. The comparison analysis between the results of experiment and models suggests that the experiment result has the same trend with simulation, the MB model has better agreement with the experimental result because this method can take into account the variation of radius and the merging of asperities, while the GW model has a huge deviation because of the dependence on resolution and the lack of considering the variation of radius and asperity's merging process. Taking the interaction of asperities into account could give a better result that is closer to the experiment. Our results and analysis prove that the experimental methods in this paper could be used as a more direct and valid method to quantitatively measure the real contact area and to verify the contact models.展开更多
An experimental method of measuring the real contact area of transparent blocks based on the principle of total internal reflection is presented, intending to support the investigation of friction characteristics, hea...An experimental method of measuring the real contact area of transparent blocks based on the principle of total internal reflection is presented, intending to support the investigation of friction characteristics, heat conduction, and energy dissipation at the contact interface. A laser sheet illuminates the contact interface, and the transmitted laser sheet is projected onto a screen. Then the contact information is acquired from the screen by a camera. An improved Otsu method is proposed to process the data of experimental images. It can compute the threshold of the overall image and filter out all the pixels one by one. Through analyzing the experimental results, we describe the relationship between the real contact area and the positive pressure during a continuous loading process, at different loading rates, with the polymethyl methacrylate（PMMA）material. A hysteresis phenomenon in the relationship between the real contact area and the positive pressure is found and explained.展开更多
基金Project supported by the National Natural Science Foundation of China(Grant No.11272171)the Natural Science Foundation of Beijing City,China(Contract No.3172017)the Education Ministry Doctoral Fund of China(Grant No.20120002110070)
文摘The pre-sliding regime is typically neglected in the dynamic modelling of mechanical systems. However, the change in contact state caused by static friction may decrease positional accuracy and control precision. To investigate the relationship between contact status and contact force in pre-sliding friction, an optical experimental method is presented in this paper.With this method, the real contact state at the interface of a transparent material can be observed based on the total reflection principle of light by using an image processing technique. A novel setup, which includes a pair of rectangular trapezoidal blocks, is proposed to solve the challenging issue of accurately applying different tangential and normal forces to the contact interface. The improved Otsu＇s method is used for measurement. Through an experimental study performed on polymethyl methacrylate（PMMA）, the quantity of contact asperities is proven to be the dominant factor that affects the real contact area. The relationship between the real contact area and the contact force in the pre-sliding regime is studied, and the distribution of static friction at the contact interface is qualitatively discussed. New phenomena in which the real contact area expands along with increasing static friction are identified. The aforementioned relationship is approximately linear at the contact interface under a constant normal pressure, and the distribution of friction stress decreases from the leading edge to the trailing edge.
文摘When ultrasound is incident at the interface between two rough surfaces some of thewave is reflected. The proportion of the wave reflected is related to the level of conformity betweenthe two surfaces. This principle is under investigation as a method to determine the area of contactand the load distribution, between contact elements in machine components. In this work theHertzian contact between a ball and a flat surface has been scanned ultrasonically. The resultingreflection maps have been related to the local nominal contact pressure within the contact by acalibration procedure. The resolution of the measurement system is of the same order as the con-tact dimensions. To interpret the results both convolution and deconvolution numerical procedureshave been used. The resulting measured contact pressures agree well with theoretical predictedHertz pressure.
基金Project supported by the National Natural Science Foundation of China(Grant No.11872033)the Beijing Natural Science Foundation,China(Grant No.3172017)
文摘The simulation of real contact area between materials is foundationally important for the contact mechanics of mechanical structures. The Greenwood and Williamson(GW) model and the Majumdar(MB) model are the basic models in this field, which are widely accepted and proven to be valid in many experiments and engineering. Although the contact models have evolved considerably in recent years, the verifications of the models are most based on the indirect methods such as electrical conductivity and contact stiffness, because of the lack of effective methods to directly measure the variation of contact surface. In this paper, the total reflection(TR) method is introduced into the verification of contact models.An experiment system based on TR method is constructed to measure the real contact area of two PMMA specimens. The comparison analysis between the results of experiment and models suggests that the experiment result has the same trend with simulation, the MB model has better agreement with the experimental result because this method can take into account the variation of radius and the merging of asperities, while the GW model has a huge deviation because of the dependence on resolution and the lack of considering the variation of radius and asperity's merging process. Taking the interaction of asperities into account could give a better result that is closer to the experiment. Our results and analysis prove that the experimental methods in this paper could be used as a more direct and valid method to quantitatively measure the real contact area and to verify the contact models.
基金Project supported by the National Natural Science Foundation of China(Grant No.11272171)the Beijing Natural Science Foundation,China(Grant No.3132030)the Education Ministry Doctoral Fund of China(Grant No.20120002110070)
文摘An experimental method of measuring the real contact area of transparent blocks based on the principle of total internal reflection is presented, intending to support the investigation of friction characteristics, heat conduction, and energy dissipation at the contact interface. A laser sheet illuminates the contact interface, and the transmitted laser sheet is projected onto a screen. Then the contact information is acquired from the screen by a camera. An improved Otsu method is proposed to process the data of experimental images. It can compute the threshold of the overall image and filter out all the pixels one by one. Through analyzing the experimental results, we describe the relationship between the real contact area and the positive pressure during a continuous loading process, at different loading rates, with the polymethyl methacrylate（PMMA）material. A hysteresis phenomenon in the relationship between the real contact area and the positive pressure is found and explained.
