This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot C...This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot CO2 arc adaptive feedback tracking system is established. According to the analysing of current and voltage signals between welding torch and base metal, the image freezing time for TMS-32020 processor is determined, and the defect of dark image and serious splashes in CO, welding image are avoided. Thus welding image becomes clear, and digitalization of video signal is stability. Then, with adaptive threshold control the welding image binaryzation, 3×3 mean level filtration and 3×3 weighting mean level filtration in welding seam are processed.Furthermore, the deviation between the centre of welding torch and the seam welded is found out, even though there are much spatter in the welding image.At last, the end effector of the robot is controlled and a welding torch is carried to track the seam welded during arc welding.展开更多
文摘This paper expounds the necessity of applying real-time control in vision sensing and tracking system of welding robot and analyses the difficulty of welding image processing. Through experiments, a practical robot CO2 arc adaptive feedback tracking system is established. According to the analysing of current and voltage signals between welding torch and base metal, the image freezing time for TMS-32020 processor is determined, and the defect of dark image and serious splashes in CO, welding image are avoided. Thus welding image becomes clear, and digitalization of video signal is stability. Then, with adaptive threshold control the welding image binaryzation, 3×3 mean level filtration and 3×3 weighting mean level filtration in welding seam are processed.Furthermore, the deviation between the centre of welding torch and the seam welded is found out, even though there are much spatter in the welding image.At last, the end effector of the robot is controlled and a welding torch is carried to track the seam welded during arc welding.
