Cutting tests were done using a test bed designed to measure pick cutting forces when cutting coal and rock.The test equipment has a drum with two starting helical vanes.Cutting forces on a pick were measured as a fun...Cutting tests were done using a test bed designed to measure pick cutting forces when cutting coal and rock.The test equipment has a drum with two starting helical vanes.Cutting forces on a pick were measured as a function of coal compressive strength,pick carbide tip diameter and the cutting depth per drum revolution.The results show that the cutting force is linearly related to the compressive strength.The relationship between the cutting force and both the carbide tip diameter and the cutting depth are exponential.Fluctuation in the cutting force does not increase with coal compressive strength but it has a linear relationship to tip diameter.A plot of cutting force fluctuations versus the cutting depth follows a sigmoidal curve.Based on the analysis of these test results a theoretical basis is supplied for design and effective use of shearer drums.展开更多
According to the coal or rock cutting theory, a mechanical model and computing formula for a pick and the drum load fluctuation model were established in order to obtain relationships between pick arrangements and dru...According to the coal or rock cutting theory, a mechanical model and computing formula for a pick and the drum load fluctuation model were established in order to obtain relationships between pick arrangements and drum fluctuation loads, drum rotary speeds and haulage speeds. Based on a minimum load fluctuation, an optimal mathematical model was established for drum pick arrangements. The effects of pick arrangements （including punnett square, sequence, aberrance Ⅰ and Ⅱ） on the drum load fluctuation coefficient are discussed. The relationships between the pick arrangements of the drum with different start vanes and the cutting load fluctuation coefficient, the drum rotary speed and haulage speed were also studied. The results indicate that the punnett square arrangement has a smaller cutting load fluctuation coefficient than other forms of arrangement and the drum with the 4-start vanes has the smallest coefficient. The drum rotary speed and haulage speed are affected not only by pick arrangements, but also by the number of vanes.展开更多
基金Projects 2008AA062202 supported by the Hi-tech Research and Development Program of ChinaCX08B_041Z by the Innovation Foundation of Jiangsu Graduate Students
文摘Cutting tests were done using a test bed designed to measure pick cutting forces when cutting coal and rock.The test equipment has a drum with two starting helical vanes.Cutting forces on a pick were measured as a function of coal compressive strength,pick carbide tip diameter and the cutting depth per drum revolution.The results show that the cutting force is linearly related to the compressive strength.The relationship between the cutting force and both the carbide tip diameter and the cutting depth are exponential.Fluctuation in the cutting force does not increase with coal compressive strength but it has a linear relationship to tip diameter.A plot of cutting force fluctuations versus the cutting depth follows a sigmoidal curve.Based on the analysis of these test results a theoretical basis is supplied for design and effective use of shearer drums.
文摘According to the coal or rock cutting theory, a mechanical model and computing formula for a pick and the drum load fluctuation model were established in order to obtain relationships between pick arrangements and drum fluctuation loads, drum rotary speeds and haulage speeds. Based on a minimum load fluctuation, an optimal mathematical model was established for drum pick arrangements. The effects of pick arrangements （including punnett square, sequence, aberrance Ⅰ and Ⅱ） on the drum load fluctuation coefficient are discussed. The relationships between the pick arrangements of the drum with different start vanes and the cutting load fluctuation coefficient, the drum rotary speed and haulage speed were also studied. The results indicate that the punnett square arrangement has a smaller cutting load fluctuation coefficient than other forms of arrangement and the drum with the 4-start vanes has the smallest coefficient. The drum rotary speed and haulage speed are affected not only by pick arrangements, but also by the number of vanes.
