By transforming the governing equations for displacement components into Riccati equations, analytical solutions for displacements, strains and stresses for Representive Volume Elements (RVEs) of particle_ and fiber_r...By transforming the governing equations for displacement components into Riccati equations, analytical solutions for displacements, strains and stresses for Representive Volume Elements (RVEs) of particle_ and fiber_reinforced composites containing inhomo geneous interphases were obtained. The analytical solutions derived here are new and general for power_law variations of the elastic moduli of the inhomogeneous interphases. Given a power exponent, analytical expressions for the bulk moduli of the composites with inho mogeneous interphases can be obtained. By changing the power exponent and the coefficients of the power terms, the solutions derived here can be applied to inhomogeneous interphases with many different property profiles. The results show that the modulus variation and the thickness of the inhomogeneous interphase have great effect on the bulk moduli of the composites. The particle will exhibit a sort of “size effect”, if there is an interphase.展开更多
CuCr bulk alloy was produced by mechanical alloying and explosive compaction technology. Four kinds of milling time were used to analyze the function and influence on mechanical alloying. The samples were characterize...CuCr bulk alloy was produced by mechanical alloying and explosive compaction technology. Four kinds of milling time were used to analyze the function and influence on mechanical alloying. The samples were characterized by X-ray diffraction and optical microscope, and the density and hardness of the four samples were detected. The results show that the CuCr grain size is decreased with the milling time increasing, and nano-crystalline is observed in both Cu and Cr phase after 20 h milling. The density and hardness of samples are also increased with the increase of the milling time, so that the sample relative density reaches 96.6% and hardness reaches HV 217. The results indicate that high quality of CuCr bulk alloy can be manufactured using explosive compaction method when mechanical alloying and explosive compaction process parameters are reasonably selected.展开更多
The results of a theoretical study on the influence of strength of interphase boundaries in metal-ceramic composite on macroscopical characteristics of composite response such as strength, deformation capacity, fractu...The results of a theoretical study on the influence of strength of interphase boundaries in metal-ceramic composite on macroscopical characteristics of composite response such as strength, deformation capacity, fracture energy and fracture pattern are presented. The study was conducted by means of computer-aided simulation by means of movable cellular automaton method taking account of a developed ＂mesoscopical＂ structural model of particle-reinforced composite. The strength of interphase boundaries is found to be a key structural factor determining not only the strength properties of metal-ceramic composite, but also the pattern and rate of fracture. The principles for achievement of the high-strength values of particle/binder interfaces in the metal-ceramic composition due to the formation of the wide transition zones （areas of variable chemical composition） at the interphase boundaries are discussed. Simulation results confirm that such transition zones provide a change in fracture mechanism and make the achievement of a high-strength and a high deformation capacity of metal-ceramic composite possible.展开更多
Interactions between Zn-Al alloy and Al2O 3p/6061Al composite with the aid of ultrasonic vibration in air were investigated. For the composite without degassed treatment, the molten Zn-Al alloy cannot spread along the...Interactions between Zn-Al alloy and Al2O 3p/6061Al composite with the aid of ultrasonic vibration in air were investigated. For the composite without degassed treatment, the molten Zn-Al alloy cannot spread along the surface of the composite when the ultrasonic vibration amplitude is lower than 10μm. Instead, it undermines the substrate oxide layer and propagates along the substrate metal-substrate oxide interface, and penetrates into the composite at the same time. The penetration of the Zn-Al alloy into the composite makes the microstructure of the penetration zone unconsolidated. As the ultrasonic vibration amplitude increases, the spreading area of the molten Zn-Al alloy increases and the mass transfer at the interaction interface between the Zn-Al alloy and the composite intensifies. The porosity at the interaction interface results from the gas escaping from the base material by which the undermining phenomenon and the penetration of elements Zn, Cu into the composite is favoured. When the composite is degassed, the undermining zone and the penetration zone become significantly limited and the penetration zone remains consolidated. Only limited base metal melts during interaction, which is accompanied with fewer reinforcements and primary α-Al dendrites in the solidified Zn-Al alloy.展开更多
Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and st...Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.展开更多
Mechanical damping of composites reinforced by randomly distributed particles due to interfacial sliding is analyzed. The matrix is elastically isotropic, and the particles are assumed rigid and of identical radii. An...Mechanical damping of composites reinforced by randomly distributed particles due to interfacial sliding is analyzed. The matrix is elastically isotropic, and the particles are assumed rigid and of identical radii. An auxiliary problem is solved at first for the steady-state response of an infinite matrix containing a single inclusion to a harmonic external load. The result is then used to derive the explicit expression of the specific damping capability of the composite by using Mori-Tanaka＇s mean-field method. Numerical results are given and discussed in detail. It is concluded that the overall damping of the composite depends on several factors, including volume fraction of particles, Poisson＇s ratio of matrix and a dimensionless parameter that incorporates the combined effects of particle size, matrix stiffness, interracial viscosity and vibration frequency. The result is expected to be helpful in tailoring the damping performance of particle-reinforced composites.展开更多
In this work, an in situ synthesized TiC-reinforced metal matrix composite （MMC） coating of approximately 350-400μm thickness was fabricated on a gray cast iron （GCI） substrate by plasma transferred arc （PTA） s...In this work, an in situ synthesized TiC-reinforced metal matrix composite （MMC） coating of approximately 350-400μm thickness was fabricated on a gray cast iron （GCI） substrate by plasma transferred arc （PTA） surface alloying of Ti-Fe alloy powder. Microhard- ness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy （SEM） and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual anstenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures （473 K and 623 K）, and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the sam- ples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstruc- ture and to the presence of TiC particles.展开更多
This paper reports TiC–（Ni–Cr） metal ceramic alloy（ratio of components 50：50） with nanoscaled components formed in the surface layer and smoothly transformed into the initial inner structure throughout the mate...This paper reports TiC–（Ni–Cr） metal ceramic alloy（ratio of components 50：50） with nanoscaled components formed in the surface layer and smoothly transformed into the initial inner structure throughout the material under pulsed electron irradiation of the alloy surface. Principal changes in the surface layer are ascribed to the formation of gradient structure leading to the increase in wear resistance of the surface layer, drop of friction coefficient and improvement of specimen bending resistance when stressing on the irradiated surface side. The above changes of tribological and strength properties in the surface layer under pulsed electron irradiation become more apparent with increasing atomic mass of a plasma-forming inert gas.展开更多
文摘By transforming the governing equations for displacement components into Riccati equations, analytical solutions for displacements, strains and stresses for Representive Volume Elements (RVEs) of particle_ and fiber_reinforced composites containing inhomo geneous interphases were obtained. The analytical solutions derived here are new and general for power_law variations of the elastic moduli of the inhomogeneous interphases. Given a power exponent, analytical expressions for the bulk moduli of the composites with inho mogeneous interphases can be obtained. By changing the power exponent and the coefficients of the power terms, the solutions derived here can be applied to inhomogeneous interphases with many different property profiles. The results show that the modulus variation and the thickness of the inhomogeneous interphase have great effect on the bulk moduli of the composites. The particle will exhibit a sort of “size effect”, if there is an interphase.
基金Project(10802038) supported by the National Natural Science Foundation of ChinaProject(0802019C) supported by Jiangsu Planned Projects for Postdoctoral Research Funds
文摘CuCr bulk alloy was produced by mechanical alloying and explosive compaction technology. Four kinds of milling time were used to analyze the function and influence on mechanical alloying. The samples were characterized by X-ray diffraction and optical microscope, and the density and hardness of the four samples were detected. The results show that the CuCr grain size is decreased with the milling time increasing, and nano-crystalline is observed in both Cu and Cr phase after 20 h milling. The density and hardness of samples are also increased with the increase of the milling time, so that the sample relative density reaches 96.6% and hardness reaches HV 217. The results indicate that high quality of CuCr bulk alloy can be manufactured using explosive compaction method when mechanical alloying and explosive compaction process parameters are reasonably selected.
基金The investigation has been carried out within the SB RAS Program Ⅲ.20.2 for Basic Researchat partial financial support of the RFBR Grant No.11-08-12069-ofi-m-2011+1 种基金the Project No.5 of the Belarus NASSB RAS Program for Joint Basic Research
文摘The results of a theoretical study on the influence of strength of interphase boundaries in metal-ceramic composite on macroscopical characteristics of composite response such as strength, deformation capacity, fracture energy and fracture pattern are presented. The study was conducted by means of computer-aided simulation by means of movable cellular automaton method taking account of a developed ＂mesoscopical＂ structural model of particle-reinforced composite. The strength of interphase boundaries is found to be a key structural factor determining not only the strength properties of metal-ceramic composite, but also the pattern and rate of fracture. The principles for achievement of the high-strength values of particle/binder interfaces in the metal-ceramic composition due to the formation of the wide transition zones （areas of variable chemical composition） at the interphase boundaries are discussed. Simulation results confirm that such transition zones provide a change in fracture mechanism and make the achievement of a high-strength and a high deformation capacity of metal-ceramic composite possible.
文摘Interactions between Zn-Al alloy and Al2O 3p/6061Al composite with the aid of ultrasonic vibration in air were investigated. For the composite without degassed treatment, the molten Zn-Al alloy cannot spread along the surface of the composite when the ultrasonic vibration amplitude is lower than 10μm. Instead, it undermines the substrate oxide layer and propagates along the substrate metal-substrate oxide interface, and penetrates into the composite at the same time. The penetration of the Zn-Al alloy into the composite makes the microstructure of the penetration zone unconsolidated. As the ultrasonic vibration amplitude increases, the spreading area of the molten Zn-Al alloy increases and the mass transfer at the interaction interface between the Zn-Al alloy and the composite intensifies. The porosity at the interaction interface results from the gas escaping from the base material by which the undermining phenomenon and the penetration of elements Zn, Cu into the composite is favoured. When the composite is degassed, the undermining zone and the penetration zone become significantly limited and the penetration zone remains consolidated. Only limited base metal melts during interaction, which is accompanied with fewer reinforcements and primary α-Al dendrites in the solidified Zn-Al alloy.
基金Project(51271076)supported by the National Natural Science Foundation of China
文摘Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.
文摘Mechanical damping of composites reinforced by randomly distributed particles due to interfacial sliding is analyzed. The matrix is elastically isotropic, and the particles are assumed rigid and of identical radii. An auxiliary problem is solved at first for the steady-state response of an infinite matrix containing a single inclusion to a harmonic external load. The result is then used to derive the explicit expression of the specific damping capability of the composite by using Mori-Tanaka＇s mean-field method. Numerical results are given and discussed in detail. It is concluded that the overall damping of the composite depends on several factors, including volume fraction of particles, Poisson＇s ratio of matrix and a dimensionless parameter that incorporates the combined effects of particle size, matrix stiffness, interracial viscosity and vibration frequency. The result is expected to be helpful in tailoring the damping performance of particle-reinforced composites.
基金financially supported by the National Science and Technology Major Project of China (No. 2012ZX04010-081)the National High-Tech Research and Development Program of China (No. 2013AA040404)
文摘In this work, an in situ synthesized TiC-reinforced metal matrix composite （MMC） coating of approximately 350-400μm thickness was fabricated on a gray cast iron （GCI） substrate by plasma transferred arc （PTA） surface alloying of Ti-Fe alloy powder. Microhard- ness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy （SEM） and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual anstenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures （473 K and 623 K）, and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the sam- ples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstruc- ture and to the presence of TiC particles.
文摘This paper reports TiC–（Ni–Cr） metal ceramic alloy（ratio of components 50：50） with nanoscaled components formed in the surface layer and smoothly transformed into the initial inner structure throughout the material under pulsed electron irradiation of the alloy surface. Principal changes in the surface layer are ascribed to the formation of gradient structure leading to the increase in wear resistance of the surface layer, drop of friction coefficient and improvement of specimen bending resistance when stressing on the irradiated surface side. The above changes of tribological and strength properties in the surface layer under pulsed electron irradiation become more apparent with increasing atomic mass of a plasma-forming inert gas.
