Bi-layered thermally grown oxide (TGO) layer plays a major role in the spallation of Y2O3 stabilized ZrO2 (YSZ) layer form the bond coat in the thermal barrier coating (TBC) systems during oxidation. On the othe...Bi-layered thermally grown oxide (TGO) layer plays a major role in the spallation of Y2O3 stabilized ZrO2 (YSZ) layer form the bond coat in the thermal barrier coating (TBC) systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution (bi-layered TGO thickness) and durability of thermal barrier coating systems during cyclic oxidation.展开更多
Pd-based nanocatalyst is a potential oxygen reduction oxidation(ORR)catalyst because of its high activity in alkaline medium and low cost.In this work,bimetallic Pd Au nanocatalysts are prepared by one-pot hydrotherma...Pd-based nanocatalyst is a potential oxygen reduction oxidation(ORR)catalyst because of its high activity in alkaline medium and low cost.In this work,bimetallic Pd Au nanocatalysts are prepared by one-pot hydrothermal method using triblock pluronic copolymers,poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide)(PEO19-PPO69-PEO19)(P123)as reducer and stabilizer,and heat-treatment method is applied to regulate catalyst structure and improve catalyst activity.The results show that the heat treatment can agglomerate the catalyst to a certain extent,but effectively improve the crystallinity and alloying degree of the catalyst.The ORR performance of the Pd Au nanocatalysts obtained under different heat treatment conditions is systematically investigated.Compared with commercial Pd black and Pd Au catalyst before heat treatment,the ORR performance of Au Pd nanocatalyst obtained after heat treatment for one hour at 500℃ has been enhanced.The Pd Au nanocatalysts after heat treatment also display enhanced anti-methanol toxicity ability in acidic medium.展开更多
The surface oxidation behavior of pressureless sintered Al2O3/SiC nanocomposite was studied from 1000 to 1400 ℃ for more than 10 h in air. Weight gain during the process of heat treatment was measured by TG analysis....The surface oxidation behavior of pressureless sintered Al2O3/SiC nanocomposite was studied from 1000 to 1400 ℃ for more than 10 h in air. Weight gain during the process of heat treatment was measured by TG analysis. Phase transformation and microstructure changes of these specimens due to oxidation were investigated with X-ray diffraction (XRD), SEM and EDX technology. Thermogravimetric analysis show that the weight gain as a result of oxidation of SiC become significant above 1200 ℃. In the range of 1000 - 1300 ℃, the SiC grits are usually coated with a layer of amorphous silica after oxidation. Above 1300 ℃, the amorphous silica reacted with alumina matrix and formed mullite or crystallized into cristobalite. The rate of oxidation depends on the formation of dense cristobalite film. Large amount of needle-like mullite and alumina crystals are formed on the surface after oxidation at 1400℃.展开更多
G-NiCr28W is a nickel-based cast alloy. Its microstructure consists of nickel-rich matrix phase and chromium-rich eutectic carbides. The solution treatment process can provide homogenous microstructure and desired mec...G-NiCr28W is a nickel-based cast alloy. Its microstructure consists of nickel-rich matrix phase and chromium-rich eutectic carbides. The solution treatment process can provide homogenous microstructure and desired mechanical/thermal properties for G-NiCr28W alloy. However, the solution treatment process affects the corrosion resistance of the alloy and it causes metal loss due to the occurrence of oxidation at atmospheric conditions. Therefore, determining the changes in the properties of the G-NiCr28W is important. For this purpose, G-NiCr28W specimens were solution treated at 1,040 ℃, 1,100 ℃ and 1,160 ℃ for 1 h and 8 h, respectively. The microstructures of the solution-treated samples were characterized by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Moreover, hardness, corrosion resistance and oxidation behaviors of the solution-treated samples were examined. The solution treatment process applied at 1,160 ℃ led to the formation of Fe_2W_2C blocky carbides, and hardness of the sample increased with the existence of blocky carbides, while corrosion resistance decreased. Furthermore, excessive metal loss occurred depending on oxidation due to the high process temperature at 1,160 ℃.展开更多
A bond coat for thermal barrier coating (TBC), NiCrAlY coating, is subjected to vac-uum heat treatment in order to remove internal stress before ceramic top coat is de-posited. The effect of vacuum heat treatment on t...A bond coat for thermal barrier coating (TBC), NiCrAlY coating, is subjected to vac-uum heat treatment in order to remove internal stress before ceramic top coat is de-posited. The effect of vacuum heat treatment on the oxidation behavior of the sputtered NiCrAlY coating has been investigated. The as-sputtered NiCrAlY coating consists of γ-Ni and b-NiAl phases. After vacuum heat treatment, the sputtered NiCrAlY coating mainly consists of γ'-Ni3Al, β-NiAl, γ-Ni, and trace of α-Al2O3 phases. The isothermal oxidation of sputtered NiCrAlY coating with and without vacuum heat treatment has been performed at 1000℃. It is shown that a-Al2O3 formed during vacuum heat treatment acts as nuclei for the formation of a-Al2O3, and the protective a-Al2O3 scale is formed more rapidly on the vacuum heat treated NiCrAlY coating than that formed on the untreated coating. Also the a-Al2O3 scale has a better adherence to the vacuum heat treated NiCrAlY coating. Therefore the vacuum heat treatment improves the oxidation resistance of sputtered NiCrAlY coating.展开更多
基金Project supported by the Ministry of Higher Education of Malaysia and Research Management Center of UTM(Post-Doctoral part)
文摘Bi-layered thermally grown oxide (TGO) layer plays a major role in the spallation of Y2O3 stabilized ZrO2 (YSZ) layer form the bond coat in the thermal barrier coating (TBC) systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution (bi-layered TGO thickness) and durability of thermal barrier coating systems during cyclic oxidation.
基金Financial supports from the National Natural Science Foundation of China (21503120, 21403126)Hubei Provincial Natural Science Foundation of China (2018CFB659)Innovation Foundation from China Three Gorges University (2019SSPY150)
文摘Pd-based nanocatalyst is a potential oxygen reduction oxidation(ORR)catalyst because of its high activity in alkaline medium and low cost.In this work,bimetallic Pd Au nanocatalysts are prepared by one-pot hydrothermal method using triblock pluronic copolymers,poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide)(PEO19-PPO69-PEO19)(P123)as reducer and stabilizer,and heat-treatment method is applied to regulate catalyst structure and improve catalyst activity.The results show that the heat treatment can agglomerate the catalyst to a certain extent,but effectively improve the crystallinity and alloying degree of the catalyst.The ORR performance of the Pd Au nanocatalysts obtained under different heat treatment conditions is systematically investigated.Compared with commercial Pd black and Pd Au catalyst before heat treatment,the ORR performance of Au Pd nanocatalyst obtained after heat treatment for one hour at 500℃ has been enhanced.The Pd Au nanocatalysts after heat treatment also display enhanced anti-methanol toxicity ability in acidic medium.
基金Project supported bythe Ministry of Science and Technology via‘863’High Technology Projects (2002AA332080)
文摘The surface oxidation behavior of pressureless sintered Al2O3/SiC nanocomposite was studied from 1000 to 1400 ℃ for more than 10 h in air. Weight gain during the process of heat treatment was measured by TG analysis. Phase transformation and microstructure changes of these specimens due to oxidation were investigated with X-ray diffraction (XRD), SEM and EDX technology. Thermogravimetric analysis show that the weight gain as a result of oxidation of SiC become significant above 1200 ℃. In the range of 1000 - 1300 ℃, the SiC grits are usually coated with a layer of amorphous silica after oxidation. Above 1300 ℃, the amorphous silica reacted with alumina matrix and formed mullite or crystallized into cristobalite. The rate of oxidation depends on the formation of dense cristobalite film. Large amount of needle-like mullite and alumina crystals are formed on the surface after oxidation at 1400℃.
基金supported by Research Fund of the Yildiz Technical University(Grant No.:FKG-2017-3065)
文摘G-NiCr28W is a nickel-based cast alloy. Its microstructure consists of nickel-rich matrix phase and chromium-rich eutectic carbides. The solution treatment process can provide homogenous microstructure and desired mechanical/thermal properties for G-NiCr28W alloy. However, the solution treatment process affects the corrosion resistance of the alloy and it causes metal loss due to the occurrence of oxidation at atmospheric conditions. Therefore, determining the changes in the properties of the G-NiCr28W is important. For this purpose, G-NiCr28W specimens were solution treated at 1,040 ℃, 1,100 ℃ and 1,160 ℃ for 1 h and 8 h, respectively. The microstructures of the solution-treated samples were characterized by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Moreover, hardness, corrosion resistance and oxidation behaviors of the solution-treated samples were examined. The solution treatment process applied at 1,160 ℃ led to the formation of Fe_2W_2C blocky carbides, and hardness of the sample increased with the existence of blocky carbides, while corrosion resistance decreased. Furthermore, excessive metal loss occurred depending on oxidation due to the high process temperature at 1,160 ℃.
基金The authors thank Prof.H. Y. Lou for sputtering NiCrAlY coating.
文摘A bond coat for thermal barrier coating (TBC), NiCrAlY coating, is subjected to vac-uum heat treatment in order to remove internal stress before ceramic top coat is de-posited. The effect of vacuum heat treatment on the oxidation behavior of the sputtered NiCrAlY coating has been investigated. The as-sputtered NiCrAlY coating consists of γ-Ni and b-NiAl phases. After vacuum heat treatment, the sputtered NiCrAlY coating mainly consists of γ'-Ni3Al, β-NiAl, γ-Ni, and trace of α-Al2O3 phases. The isothermal oxidation of sputtered NiCrAlY coating with and without vacuum heat treatment has been performed at 1000℃. It is shown that a-Al2O3 formed during vacuum heat treatment acts as nuclei for the formation of a-Al2O3, and the protective a-Al2O3 scale is formed more rapidly on the vacuum heat treated NiCrAlY coating than that formed on the untreated coating. Also the a-Al2O3 scale has a better adherence to the vacuum heat treated NiCrAlY coating. Therefore the vacuum heat treatment improves the oxidation resistance of sputtered NiCrAlY coating.