为研究基于超声的无损探伤方法在水利工程金属结构焊缝缺陷识别中的应用,利用常规超声检测技术、超声相控阵技术、衍射时差法(Time of Flight Diffraction, TOFD)超声检测技术对水利工程金属结构焊接试块缺陷进行识别,分析了各种缺陷在...为研究基于超声的无损探伤方法在水利工程金属结构焊缝缺陷识别中的应用,利用常规超声检测技术、超声相控阵技术、衍射时差法(Time of Flight Diffraction, TOFD)超声检测技术对水利工程金属结构焊接试块缺陷进行识别,分析了各种缺陷在超声无损探伤技术中的特征显示。研究结果表明:常规超声检测技术、TOFD检测技术均能对各种缺陷实现信号显示,超声相控阵检测技术对气孔和横向裂纹的显示不够明显,但对其它缺陷的检出效果较为明显;常规超声检测技术对操作人员的要求较高,对缺陷的定性困难,精度不高;TOFD检测结果中气孔和横向裂纹的显示呈现出一种特殊的弧形,有一定高度的内部裂纹和未熔合的信号由上下尖端衍射波组成,根部未焊透上下尖端信号不够明显;相控阵检测结果直观,可以较精确地测量缺陷的埋藏深度、自身高度、长度等,但在扫查点状缺陷或者与超声声束平行的裂纹缺陷时,检出率极低。展开更多
Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferenti...Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferential direction, has been developed to realize this objective. It consists of a circulating electromagnetic induction coil around the pipe and many permanent magnets arranged on the surface of the pipe in the circumferential direction. It is postulated that the intensity of the SH-mode plate wave propagating in the circumferential direction is dependent on any defects in the circumferential direction. A resonance method was then utilized to obtain a stronger received signal. As a result, it was confirmed that the resonance status can be detected. The relationship between the signal intensity and the pipe thickness was then evaluated. It was confirmed that the wall thickness of about 20% can be detected under a static condition. Finally, a moving test has been executed by using an axially traveling device manufactured by trial. The test pipes with different sizes of drilled holes were prepared. The change in the received signal intensity according to different sizes of the drilled holes was successfully detected.展开更多
文摘为研究基于超声的无损探伤方法在水利工程金属结构焊缝缺陷识别中的应用,利用常规超声检测技术、超声相控阵技术、衍射时差法(Time of Flight Diffraction, TOFD)超声检测技术对水利工程金属结构焊接试块缺陷进行识别,分析了各种缺陷在超声无损探伤技术中的特征显示。研究结果表明:常规超声检测技术、TOFD检测技术均能对各种缺陷实现信号显示,超声相控阵检测技术对气孔和横向裂纹的显示不够明显,但对其它缺陷的检出效果较为明显;常规超声检测技术对操作人员的要求较高,对缺陷的定性困难,精度不高;TOFD检测结果中气孔和横向裂纹的显示呈现出一种特殊的弧形,有一定高度的内部裂纹和未熔合的信号由上下尖端衍射波组成,根部未焊透上下尖端信号不够明显;相控阵检测结果直观,可以较精确地测量缺陷的埋藏深度、自身高度、长度等,但在扫查点状缺陷或者与超声声束平行的裂纹缺陷时,检出率极低。
文摘Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferential direction, has been developed to realize this objective. It consists of a circulating electromagnetic induction coil around the pipe and many permanent magnets arranged on the surface of the pipe in the circumferential direction. It is postulated that the intensity of the SH-mode plate wave propagating in the circumferential direction is dependent on any defects in the circumferential direction. A resonance method was then utilized to obtain a stronger received signal. As a result, it was confirmed that the resonance status can be detected. The relationship between the signal intensity and the pipe thickness was then evaluated. It was confirmed that the wall thickness of about 20% can be detected under a static condition. Finally, a moving test has been executed by using an axially traveling device manufactured by trial. The test pipes with different sizes of drilled holes were prepared. The change in the received signal intensity according to different sizes of the drilled holes was successfully detected.
