The conventional fabrication process for single-crystal nickel-based superalloy materials is directional solidifica-tion,which is classified as casting.With the rapid development of additive manufacturing(AM)technolog...The conventional fabrication process for single-crystal nickel-based superalloy materials is directional solidifica-tion,which is classified as casting.With the rapid development of additive manufacturing(AM)technologies,a novel process for fabricating single-crystal superalloys has become possible.This article reviews recent research on the AM of single-crystal nickel-based superalloys.Laser AM technologies,particularly directed energy deposition,are mainly used to repair single-crystal materials.Electron beam powder bed fusion is an innovative method for the direct fabrication of single-crystal materials.Accordingly,the mechanisms of single-crystal formation during AM are analyzed to elucidate the potential of this process route.Furthermore,this article discusses the challenges faced by AM for single-crystal fabrication,and provides perspectives on the trends of future developments.展开更多
The commercialisation of molten salts reactors(MSRs)is hindered by the lack of structural materials capable of withstanding the corrosive environment therein.To address this problem,we herein prepared1 wt%Y_(2)O_(3)md...The commercialisation of molten salts reactors(MSRs)is hindered by the lack of structural materials capable of withstanding the corrosive environment therein.To address this problem,we herein prepared1 wt%Y_(2)O_(3)mdispersion-strengthened Ni Mo-based alloys using powder metallurgy and evaluated their potential as structural materials for MSRs based on their mechanical properties,He swelling behaviour,and molten salt corrosion resistance.In view of the strengthening provided by homogenously dispersed Y_(2)O_(3)particles,all NiMo-Y_(2)O_(3)samples exhibited ultimate tensile strengths and yield strengths exceeding those of the Hastelloy N alloy,a state-of-the-art structural material for MSRs.Moreover,the volume fraction of He bubbles in the NiMo-Y_(2)O_(3)samples(~0.3%)was lower than that in the Hastelloy N alloy(0.58%),which showed that the introduction of Y_(2)O_(3)nanoparticles effectively inhibited He swelling.All NiMo-Y_(2)O_(3)samples showed excellent resistance to molten salt corrosion(as reflected by the absence of obvious holes therein),thus holding great promise for the development of irradiation-and molten salt corrosion-resistant structural materials for high-temperature MSRs.展开更多
Defects such as cracks and micropores exist in nickel-based superalloy during laser powder bed fusion(LPBF),hindering their application in various fields.Hot isostatic pressing(HIP)was combined with conventional heat ...Defects such as cracks and micropores exist in nickel-based superalloy during laser powder bed fusion(LPBF),hindering their application in various fields.Hot isostatic pressing(HIP)was combined with conventional heat treatment(HT)to obtain LPBF nickel-based superalloy parts with ideal properties and fewer defects.The results show that HIP process can improve the densification,while the conventional HT can eliminate the micro-defects to improve the mechanical properties.After HIP treatment,the defect volume fraction of LPBF specimens decreases.After HT,the defect content of HIP+HT specimens increases slightly.After post-treatment,the hardness shows a decreasing trend,and the tensile strength and post-break elongation of HIP+HT specimens increase to 1326 MPa and 21.3%,respectively,at room temperature.展开更多
The hot deformation behaviors of FGH98 nickel-based powder superalloy were experimentally investigated and theoretically analyzed by Arrhenius models and machine learning(ML).Hot compression tests were conducted with ...The hot deformation behaviors of FGH98 nickel-based powder superalloy were experimentally investigated and theoretically analyzed by Arrhenius models and machine learning(ML).Hot compression tests were conducted with a Gleeble-3800 thermo-mechanical simulation machine on the FGH98 superalloy at strain rates of 0.001–1 s–1 and temperatures of 1025–1175℃.The peak stresses under different deformation conditions were analyzed via the Sellars model and an ML-inspired Gaussian process regression(GPR)model.The prediction of the GPR model outperformed that from the Sellars model.In addition,the stress-strain responses were predicted by the GPR model and tested by experimentally measured stress-strain curves.The results indicate that the developed GPR model has great power with wide generalization capability in the prediction of hot deformation behaviors of FGH98 superalloy,as evidenced by the R2 value higher than 0.99 on the test dataset.展开更多
The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results th...The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.展开更多
基金supported by National Key R&D Program of China(Grant No.2017YFB1103300).
文摘The conventional fabrication process for single-crystal nickel-based superalloy materials is directional solidifica-tion,which is classified as casting.With the rapid development of additive manufacturing(AM)technologies,a novel process for fabricating single-crystal superalloys has become possible.This article reviews recent research on the AM of single-crystal nickel-based superalloys.Laser AM technologies,particularly directed energy deposition,are mainly used to repair single-crystal materials.Electron beam powder bed fusion is an innovative method for the direct fabrication of single-crystal materials.Accordingly,the mechanisms of single-crystal formation during AM are analyzed to elucidate the potential of this process route.Furthermore,this article discusses the challenges faced by AM for single-crystal fabrication,and provides perspectives on the trends of future developments.
基金supported by the National Natural Science Foundation of China(Grant Nos.11975304,12022515,11805261,11805256)Youth Innovation Promotion Association,Chinese Academy of Sciences(Grant No.Y202063)。
文摘The commercialisation of molten salts reactors(MSRs)is hindered by the lack of structural materials capable of withstanding the corrosive environment therein.To address this problem,we herein prepared1 wt%Y_(2)O_(3)mdispersion-strengthened Ni Mo-based alloys using powder metallurgy and evaluated their potential as structural materials for MSRs based on their mechanical properties,He swelling behaviour,and molten salt corrosion resistance.In view of the strengthening provided by homogenously dispersed Y_(2)O_(3)particles,all NiMo-Y_(2)O_(3)samples exhibited ultimate tensile strengths and yield strengths exceeding those of the Hastelloy N alloy,a state-of-the-art structural material for MSRs.Moreover,the volume fraction of He bubbles in the NiMo-Y_(2)O_(3)samples(~0.3%)was lower than that in the Hastelloy N alloy(0.58%),which showed that the introduction of Y_(2)O_(3)nanoparticles effectively inhibited He swelling.All NiMo-Y_(2)O_(3)samples showed excellent resistance to molten salt corrosion(as reflected by the absence of obvious holes therein),thus holding great promise for the development of irradiation-and molten salt corrosion-resistant structural materials for high-temperature MSRs.
基金National Key R&D Program of China(2021YFB3700401)National Science and Technology Major Project(Y2019-VII-0011-0151)Science Center for Gas Turbine Project(HT-P2022-C-Ⅳ-002-001)。
文摘Defects such as cracks and micropores exist in nickel-based superalloy during laser powder bed fusion(LPBF),hindering their application in various fields.Hot isostatic pressing(HIP)was combined with conventional heat treatment(HT)to obtain LPBF nickel-based superalloy parts with ideal properties and fewer defects.The results show that HIP process can improve the densification,while the conventional HT can eliminate the micro-defects to improve the mechanical properties.After HIP treatment,the defect volume fraction of LPBF specimens decreases.After HT,the defect content of HIP+HT specimens increases slightly.After post-treatment,the hardness shows a decreasing trend,and the tensile strength and post-break elongation of HIP+HT specimens increase to 1326 MPa and 21.3%,respectively,at room temperature.
基金supported by the National Natural Science Foundation of China(No.91860115)the Science,Technology,and Innovation Commission of Shenzhen Municipality(No.JSGG20210802093205015).
文摘The hot deformation behaviors of FGH98 nickel-based powder superalloy were experimentally investigated and theoretically analyzed by Arrhenius models and machine learning(ML).Hot compression tests were conducted with a Gleeble-3800 thermo-mechanical simulation machine on the FGH98 superalloy at strain rates of 0.001–1 s–1 and temperatures of 1025–1175℃.The peak stresses under different deformation conditions were analyzed via the Sellars model and an ML-inspired Gaussian process regression(GPR)model.The prediction of the GPR model outperformed that from the Sellars model.In addition,the stress-strain responses were predicted by the GPR model and tested by experimentally measured stress-strain curves.The results indicate that the developed GPR model has great power with wide generalization capability in the prediction of hot deformation behaviors of FGH98 superalloy,as evidenced by the R2 value higher than 0.99 on the test dataset.
文摘The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.