A series of both unsupported and coal‐supported iron–oxygen compounds with gradual changes in microstructure were synthesized by a precipitation‐oxidation process at 20 to 70°C.The relationship between the mic...A series of both unsupported and coal‐supported iron–oxygen compounds with gradual changes in microstructure were synthesized by a precipitation‐oxidation process at 20 to 70°C.The relationship between the microstructures and catalytic activities of these precursors during direct coal liquefaction was studied.The results show that the microstructure could be controlled through adjusting the synthesis temperature during the precipitation‐oxidation procedure,and that compounds synthesized at lower temperatures exhibit higher catalytic activity.As a result of their higher proportions ofγ‐FeOOH orα‐FeOOH crystalline phases,the unsupported iron–oxygen compounds synthesized at 20–30°C,which also had high specific surface areas and moisture levels,generate oil yields 4.5%–4.6%higher than those obtained with precursors synthesized at 70°C.It was also determined that higher oil yields were obtained when the catalytically‐active phase formed by the precursors during liquefaction(pyrrhotite,Fe1-xS)had smaller crystallites.Feed coal added as a carrier was found to efficiently disperse the active precursors,which in turn significantly improved the catalytic activity during coal liquefaction.展开更多
Abstract： The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-li...Abstract： The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-like iron compound of β-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots. The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification. Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 ℃, the microstructure and tensile properties were evaluated in the thixocast components. Globular primary reAl is required to fill up a thin cavity in thixocasting, so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets. With ultrasonic melt-treatment in the temperature range of 630 ℃ to 605 ℃, the primary α-AI transforms itself from dendrite into fine globular in morphology. The coarse plate-like β-AIsFeSi compound becomes markedly finer compared with those in non-treated billets. Semisolid soaking up to 583 ℃, does not appreciably affect the size of β-AIsFeSi compounds; however, it affects the solid primary reAl morphology to be more globular, which is convenient for thixocasting. After thixocasting with preheated billets, eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature. The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron, when thixocast with ultrasonically melt-treated billets. However, thixocast AI-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80 MPa, compared with 180 MPa with ultrasonically melt-treated billets. The elongation is also improved by about a factor of two in thixocastings with ultrasonically melt-treated billets for all iron contents of AI-7mass%展开更多
Gray cast irons were inoculated with FeSi75＋RE and FeSi75＋Sr inoculants. The changes of apex angle of the drills before and after being used were used to evaluate machinability of gray cast irons. Effect of FeSi75＋...Gray cast irons were inoculated with FeSi75＋RE and FeSi75＋Sr inoculants. The changes of apex angle of the drills before and after being used were used to evaluate machinability of gray cast irons. Effect of FeSi75＋RE and FeSi75＋Sr inoculants on mechanical properties, machinability and sensibility of gray cast iron used in cylinder block were investigated. Experimental results showed that gray cast iron treated with 60%FeSi75＋40% RE inoculants exhibited tensile strength consistently at about 295 MPa along with good hardness and improved metallurgical quality. While gray cast iron inoculated with 20%FeSi75＋80% Sr inoculants exhibited the best machinability, the lowest cross-section sensibility and the least microhardness difference. The tool flank wear of the drill increased correspondingly with the increase of the microhardness difference of the matrix, indicating the great effect of homogeneity of the matrix on the machinability of gray cast iron.展开更多
文摘A series of both unsupported and coal‐supported iron–oxygen compounds with gradual changes in microstructure were synthesized by a precipitation‐oxidation process at 20 to 70°C.The relationship between the microstructures and catalytic activities of these precursors during direct coal liquefaction was studied.The results show that the microstructure could be controlled through adjusting the synthesis temperature during the precipitation‐oxidation procedure,and that compounds synthesized at lower temperatures exhibit higher catalytic activity.As a result of their higher proportions ofγ‐FeOOH orα‐FeOOH crystalline phases,the unsupported iron–oxygen compounds synthesized at 20–30°C,which also had high specific surface areas and moisture levels,generate oil yields 4.5%–4.6%higher than those obtained with precursors synthesized at 70°C.It was also determined that higher oil yields were obtained when the catalytically‐active phase formed by the precursors during liquefaction(pyrrhotite,Fe1-xS)had smaller crystallites.Feed coal added as a carrier was found to efficiently disperse the active precursors,which in turn significantly improved the catalytic activity during coal liquefaction.
基金financially supported by the Grants-in Aid for Scientific Research from the Ministry of Education,Science,Sports and Culture (No.23560898)
文摘Abstract： The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-like iron compound of β-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots. The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification. Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 ℃, the microstructure and tensile properties were evaluated in the thixocast components. Globular primary reAl is required to fill up a thin cavity in thixocasting, so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets. With ultrasonic melt-treatment in the temperature range of 630 ℃ to 605 ℃, the primary α-AI transforms itself from dendrite into fine globular in morphology. The coarse plate-like β-AIsFeSi compound becomes markedly finer compared with those in non-treated billets. Semisolid soaking up to 583 ℃, does not appreciably affect the size of β-AIsFeSi compounds; however, it affects the solid primary reAl morphology to be more globular, which is convenient for thixocasting. After thixocasting with preheated billets, eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature. The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron, when thixocast with ultrasonically melt-treated billets. However, thixocast AI-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80 MPa, compared with 180 MPa with ultrasonically melt-treated billets. The elongation is also improved by about a factor of two in thixocastings with ultrasonically melt-treated billets for all iron contents of AI-7mass%
基金supported by Program for Scientific and Technological Renovation Talents in University of Henan Province (2009HASTIT023)the National Natural Science Foundation of China (50771042)
文摘Gray cast irons were inoculated with FeSi75＋RE and FeSi75＋Sr inoculants. The changes of apex angle of the drills before and after being used were used to evaluate machinability of gray cast irons. Effect of FeSi75＋RE and FeSi75＋Sr inoculants on mechanical properties, machinability and sensibility of gray cast iron used in cylinder block were investigated. Experimental results showed that gray cast iron treated with 60%FeSi75＋40% RE inoculants exhibited tensile strength consistently at about 295 MPa along with good hardness and improved metallurgical quality. While gray cast iron inoculated with 20%FeSi75＋80% Sr inoculants exhibited the best machinability, the lowest cross-section sensibility and the least microhardness difference. The tool flank wear of the drill increased correspondingly with the increase of the microhardness difference of the matrix, indicating the great effect of homogeneity of the matrix on the machinability of gray cast iron.
