HyperCoal was prepared from low-rank coal via high-temperature solvent extraction with N-methylpyrrolidone as an extraction solvent and a liquid-to-solid ratio of 50 mL/g in a high-temperature and high-pressure reacto...HyperCoal was prepared from low-rank coal via high-temperature solvent extraction with N-methylpyrrolidone as an extraction solvent and a liquid-to-solid ratio of 50 mL/g in a high-temperature and high-pressure reactor. When HyperCoal was used as a binder and pulverized coal was used as the raw material, the compressive strength of the hot-pressed briquettes(each with a diameter of 20 mm and mass of 5 g) under different conditions was studied using a hot-pressing mold and a high-temperature furnace. The compressive strength of the hot-pressed briquettes was substantially improved and reached 436 N when the holding time period was 15 min, the hot-pressing temperature was 673 K, and the HyperCoal content, was 15 wt%. Changes in the carbonaceous structure, as reflected by the intensity ratio between the Raman G-and D-bands(IG/ID), strongly affected the compressive strength of hot-pressed briquettes prepared at different hot-pressing temperatures. Compared with cold-pressed briquettes, hot-pressed briquettes have many advantages, including high compressive strength, low ash content, high moisture resistance, and good thermal stability; thus, we expect that hot-pressed briquettes will have broad application prospects.展开更多
To efficiently recycle valuable metals such as chromium and nickel in stainless steel dust, self-reduction ex- periments were carried out to study the reduction mechanism of metal oxides in coal composite stainless st...To efficiently recycle valuable metals such as chromium and nickel in stainless steel dust, self-reduction ex- periments were carried out to study the reduction mechanism of metal oxides in coal composite stainless steel dust hot briquette, which is defined as a CCSB here. Self-reduction of CCSB is proceeded by volatile matter and fixed carbon contained within CCSB. Experiments were performed to study the effects of temperature and carbon to oxygen （C/OCoal） ratio on self reduction of CCSB. At 1400 and 1450℃, volatile matter in coal used for experiment could take the place of about 40℃ of fixed carbon in coal. Under the present experimental conditions, reduction product of chromium appears as FeCr2O2, Cr2O3, Cr7C3 , and [Cr] in turn during reduction. To evaluate the formation of met al nuggets in self reduction process of CCSB, metal nuggets containing chromium and nickel were observed in outside of reduction products under various conditions, and thermodynamic equilibrium calculation was carried out for possi hie products and formation of molten metal by fixed carbon. SEM and EDS analyses were made for metal nugget and slag in reduced product. The results reveal that it is reasonable to achieve the metal nuggets at 1450℃, 0.8 of C/OCoal ratio and 20 min of reduction time. The nugget formation can indicate one innovative process for comprehensive utilization of stainless steel dust.展开更多
The release characteristics of CH_(4),H_(2),CO and CO_(2) from iron coke hot briquette(ICHB)during carbonization were studied.The results show that compared with briquette without iron ore,Fe_(3)O_(4) can inhibit the ...The release characteristics of CH_(4),H_(2),CO and CO_(2) from iron coke hot briquette(ICHB)during carbonization were studied.The results show that compared with briquette without iron ore,Fe_(3)O_(4) can inhibit the release rate of H2 and promote the production of CO and CO_(2).In addition,when the heating rate increases from 3 to 7℃/min,the release rates of CH4 and H2 increase,while the release rates of CO and CO_(2) first increase and then decrease.The carbonization process of ICHB was segmented,and corresponding kinetic analysis was carried out.The results show that the activation energy of StageⅡand StageⅣis higher in the carbonization process of ICHB,and the active pyrolysis of coal and the reduction of iron ore occur in these two stages.In addition,the effect of heating rate on the kinetic parameters of ICHB carbonization process was investigated.It was found that when the heating rate increased,the reaction activation energy of StageⅣdecreased first and then increased,which was consistent with the release law of CO and CO_(2).The analysis showed that the increase in heating rate leads to more reactions at higher temperatures,resulting in an increase in the release rate of some gases.In addition,thermal hysteresis can also cause some processes to fail to fully react at the end of heating.It is also found that the apparent activation energy and preexponential factor have kinetic compensation effect during the car-bonization of ICHB.展开更多
Highly reactive iron coke hot briquette(ICHB)prepared by carbonizing the agglomerate of iron-bearing substance and blended coals is regarded as an alternative fuel to mitigate carbon emission and energy consumption of...Highly reactive iron coke hot briquette(ICHB)prepared by carbonizing the agglomerate of iron-bearing substance and blended coals is regarded as an alternative fuel to mitigate carbon emission and energy consumption of blast furnace.Simultaneously,the reduction process of iron-bearing burden is extremely crucial for blast furnace smelting.The effects of ICHB on the non-isothermal reduction process of iron-bearing burden with different reduction properties were thus experimentally studied under the conditions of simulated blast furnace lump zone(below 1100°C),and the related mechanism was discussed and analyzed.The results showed that the non-isothermal reduction process of iron-bearing burden is promoted by adding ICHB.As the charging ratio of ICHB is increased from 0%to 30%,the reduction degree of pellet is increased from 22.91%to 36.62%,but the increased amplitude is leveled off.Furthermore,the reduction degree of sinter is raised from 35.10%to 93.33%.It is also indicated that the promotion effect of ICHB on the non-isothermal reduction of iron-bearing burden depends on the reduction property of burden.Compared with the burden with poor reduction performance(such as pellet 1),the promotion is more significant for the burden with good reduction property(such as sinter 1)since the reduction reaction of iron oxide in iron-bearing burden and the gasification of carbon in ICHB are remarkably reinforced each other.The practical application of ICHB in blast furnace should be utilized with highly reductive iron-bearing burden.展开更多
基金financially supported by the NationalNatural Science Foundation of China (No. 51574023)the National Key Research and Development Program ofChina (No. 2016YFB0600701)
文摘HyperCoal was prepared from low-rank coal via high-temperature solvent extraction with N-methylpyrrolidone as an extraction solvent and a liquid-to-solid ratio of 50 mL/g in a high-temperature and high-pressure reactor. When HyperCoal was used as a binder and pulverized coal was used as the raw material, the compressive strength of the hot-pressed briquettes(each with a diameter of 20 mm and mass of 5 g) under different conditions was studied using a hot-pressing mold and a high-temperature furnace. The compressive strength of the hot-pressed briquettes was substantially improved and reached 436 N when the holding time period was 15 min, the hot-pressing temperature was 673 K, and the HyperCoal content, was 15 wt%. Changes in the carbonaceous structure, as reflected by the intensity ratio between the Raman G-and D-bands(IG/ID), strongly affected the compressive strength of hot-pressed briquettes prepared at different hot-pressing temperatures. Compared with cold-pressed briquettes, hot-pressed briquettes have many advantages, including high compressive strength, low ash content, high moisture resistance, and good thermal stability; thus, we expect that hot-pressed briquettes will have broad application prospects.
基金Item Sponsored by Fundamental Research Funds for the Central Universities of China(N110202001)
文摘To efficiently recycle valuable metals such as chromium and nickel in stainless steel dust, self-reduction ex- periments were carried out to study the reduction mechanism of metal oxides in coal composite stainless steel dust hot briquette, which is defined as a CCSB here. Self-reduction of CCSB is proceeded by volatile matter and fixed carbon contained within CCSB. Experiments were performed to study the effects of temperature and carbon to oxygen （C/OCoal） ratio on self reduction of CCSB. At 1400 and 1450℃, volatile matter in coal used for experiment could take the place of about 40℃ of fixed carbon in coal. Under the present experimental conditions, reduction product of chromium appears as FeCr2O2, Cr2O3, Cr7C3 , and [Cr] in turn during reduction. To evaluate the formation of met al nuggets in self reduction process of CCSB, metal nuggets containing chromium and nickel were observed in outside of reduction products under various conditions, and thermodynamic equilibrium calculation was carried out for possi hie products and formation of molten metal by fixed carbon. SEM and EDS analyses were made for metal nugget and slag in reduced product. The results reveal that it is reasonable to achieve the metal nuggets at 1450℃, 0.8 of C/OCoal ratio and 20 min of reduction time. The nugget formation can indicate one innovative process for comprehensive utilization of stainless steel dust.
文摘The release characteristics of CH_(4),H_(2),CO and CO_(2) from iron coke hot briquette(ICHB)during carbonization were studied.The results show that compared with briquette without iron ore,Fe_(3)O_(4) can inhibit the release rate of H2 and promote the production of CO and CO_(2).In addition,when the heating rate increases from 3 to 7℃/min,the release rates of CH4 and H2 increase,while the release rates of CO and CO_(2) first increase and then decrease.The carbonization process of ICHB was segmented,and corresponding kinetic analysis was carried out.The results show that the activation energy of StageⅡand StageⅣis higher in the carbonization process of ICHB,and the active pyrolysis of coal and the reduction of iron ore occur in these two stages.In addition,the effect of heating rate on the kinetic parameters of ICHB carbonization process was investigated.It was found that when the heating rate increased,the reaction activation energy of StageⅣdecreased first and then increased,which was consistent with the release law of CO and CO_(2).The analysis showed that the increase in heating rate leads to more reactions at higher temperatures,resulting in an increase in the release rate of some gases.In addition,thermal hysteresis can also cause some processes to fail to fully react at the end of heating.It is also found that the apparent activation energy and preexponential factor have kinetic compensation effect during the car-bonization of ICHB.
基金supported by the National Natural Science Foundation of China-Liaoning Joint Funds(U1808212)the National Natural Science Foundation of China(52074080,52004001).
文摘Highly reactive iron coke hot briquette(ICHB)prepared by carbonizing the agglomerate of iron-bearing substance and blended coals is regarded as an alternative fuel to mitigate carbon emission and energy consumption of blast furnace.Simultaneously,the reduction process of iron-bearing burden is extremely crucial for blast furnace smelting.The effects of ICHB on the non-isothermal reduction process of iron-bearing burden with different reduction properties were thus experimentally studied under the conditions of simulated blast furnace lump zone(below 1100°C),and the related mechanism was discussed and analyzed.The results showed that the non-isothermal reduction process of iron-bearing burden is promoted by adding ICHB.As the charging ratio of ICHB is increased from 0%to 30%,the reduction degree of pellet is increased from 22.91%to 36.62%,but the increased amplitude is leveled off.Furthermore,the reduction degree of sinter is raised from 35.10%to 93.33%.It is also indicated that the promotion effect of ICHB on the non-isothermal reduction of iron-bearing burden depends on the reduction property of burden.Compared with the burden with poor reduction performance(such as pellet 1),the promotion is more significant for the burden with good reduction property(such as sinter 1)since the reduction reaction of iron oxide in iron-bearing burden and the gasification of carbon in ICHB are remarkably reinforced each other.The practical application of ICHB in blast furnace should be utilized with highly reductive iron-bearing burden.
