Attempts to minimize energy consumption of a tunnel boring machine disc cutter during the process of fragmentation have largely focused on optimizing disc- cutter spacing, as determined by the minimum specific energy ...Attempts to minimize energy consumption of a tunnel boring machine disc cutter during the process of fragmentation have largely focused on optimizing disc- cutter spacing, as determined by the minimum specific energy required for fragmentation; however, indentation tests showed that rock deforms plastically beneath the cutters. Equations for thrust were developed for both the traditional, popularly employed disc cutter and anew design based on three-dimensional theory. The respective energy consumption for penetration, rolling, and side-slip fragmentations were obtained. A change in disc-cutter fragmentation angles resulted in a change in the nature of the interaction between the cutter and rock, which lowered the specific energy of fragmentation. During actual field excavations to the same penetration length, the combined energy consumption for fragmentation using the newly designed cutters was 15% lower than that when using the traditional design. This paper presents a theory for energy saving in tunnel boring machines. Investigation results showed that the disc cutters designed using this theory were more durable than traditional designs, and effectively lowered the energy consumption.展开更多
The paper reviews the development of prediction formulas for the fragmentation from bench blasting.Much attention has been paid to the Kuz-Ram model,its development and errors,and the mean vs.median misunderstanding.T...The paper reviews the development of prediction formulas for the fragmentation from bench blasting.Much attention has been paid to the Kuz-Ram model,its development and errors,and the mean vs.median misunderstanding.The work by the US Bureau of Mines(USBM)and Chung and Katsabanis are also reviewed,as well as the two Julius Kruttschnitt Mineral Research Centre(JKMRC)models,i.e.the crush zone model(CZM)and the two-component model(TCM),which were developed to cope with the underestimation of blasting fines.The change brought by the Swebrec distribution and the associated Kuznetsov-Cunningham-Ouchterlony(KCO)model is described.Studying distribution-free fragment sizes xP for an arbitrary mass passing P led to the discovery of the fragmentation-energy fan,and with the help of dimensional analysis,to the new fragmentation prediction model xP-frag,which has much lower errors than those of the Kuz-Ram and CZM models.展开更多
Rock drilling machine,INSTRON testing system,and SHPB device are updated to investigate the characteristics of rocks at great depth,with high loads from overburden,tectonic stresses and dynamic impacts due to blasting...Rock drilling machine,INSTRON testing system,and SHPB device are updated to investigate the characteristics of rocks at great depth,with high loads from overburden,tectonic stresses and dynamic impacts due to blasting and boring.It is verified that these testing systems can be used to study the mechanical properties of rock material under coupled static and dynamic loading condition and give useful guidance for the deep mining and underground cavern excavation.Various tests to determine the rock strength,fragmentation behavior,and energy absorption were conducted using the updated testing systems.It is shown that under coupled static-dynamic loads,if the axial prestress is lower than its elastic limit,the rock strength is higher than the individual static or dynamic strength.At the same axial prestress,rock strength under coupled loads rises with the increasing strain rates.Under coupled static and dynamic loads,rock is observed to fail with tensile mode.While shear failure may exist if axial prestress is high enough.In addition,it is shown that the percentage of small particles increases with the increasing axial prestress and impact load based on the analysis of the particle-size distribution of fragments.It is also suggested that the energy absorption ratio of a specimen varies with coupled loads,and the maximum energy absorption ratio for a rock can be obtained with an appropriate combination of static and dynamic loads.展开更多
Reduction of energy consumption in comminution is of significant importance in mining industry. To reduce such energy consumption the energy efficiency in an individual operation such as blasting must be increased. By...Reduction of energy consumption in comminution is of significant importance in mining industry. To reduce such energy consumption the energy efficiency in an individual operation such as blasting must be increased. By using both new investigations and previous experimental results, this paper demonstrates that (1) kinetic energy carried by moving fragments in rock fracture is notable and it increases with an increasing loading rate;(2) this kinetic energy can be well used in secondary fragmentation in crushing and blasting. Accordingly, part of the muck pile from previous blast should be left in front of new(bench) face in either open pit or underground blasting. If so, when new blast occurs, the fragments from the new blast will collide with the muck pile left from the previous blast, and the kinetic energy carried by the moving fragments will be partly used in their secondary fragmentation.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51475163)National Hi-tech Research and Development Program of China(863 Program,Grant No.2012AA041803)
文摘Attempts to minimize energy consumption of a tunnel boring machine disc cutter during the process of fragmentation have largely focused on optimizing disc- cutter spacing, as determined by the minimum specific energy required for fragmentation; however, indentation tests showed that rock deforms plastically beneath the cutters. Equations for thrust were developed for both the traditional, popularly employed disc cutter and anew design based on three-dimensional theory. The respective energy consumption for penetration, rolling, and side-slip fragmentations were obtained. A change in disc-cutter fragmentation angles resulted in a change in the nature of the interaction between the cutter and rock, which lowered the specific energy of fragmentation. During actual field excavations to the same penetration length, the combined energy consumption for fragmentation using the newly designed cutters was 15% lower than that when using the traditional design. This paper presents a theory for energy saving in tunnel boring machines. Investigation results showed that the disc cutters designed using this theory were more durable than traditional designs, and effectively lowered the energy consumption.
基金provided by MULUniversidad Politecnica de Madrid
文摘The paper reviews the development of prediction formulas for the fragmentation from bench blasting.Much attention has been paid to the Kuz-Ram model,its development and errors,and the mean vs.median misunderstanding.The work by the US Bureau of Mines(USBM)and Chung and Katsabanis are also reviewed,as well as the two Julius Kruttschnitt Mineral Research Centre(JKMRC)models,i.e.the crush zone model(CZM)and the two-component model(TCM),which were developed to cope with the underestimation of blasting fines.The change brought by the Swebrec distribution and the associated Kuznetsov-Cunningham-Ouchterlony(KCO)model is described.Studying distribution-free fragment sizes xP for an arbitrary mass passing P led to the discovery of the fragmentation-energy fan,and with the help of dimensional analysis,to the new fragmentation prediction model xP-frag,which has much lower errors than those of the Kuz-Ram and CZM models.
基金Supported by the National Natural Science Foundation of China (10872218,50934006,50534030)Research Foundation for the Doctoral Program of Higher Education of China (200805331143)
文摘Rock drilling machine,INSTRON testing system,and SHPB device are updated to investigate the characteristics of rocks at great depth,with high loads from overburden,tectonic stresses and dynamic impacts due to blasting and boring.It is verified that these testing systems can be used to study the mechanical properties of rock material under coupled static and dynamic loading condition and give useful guidance for the deep mining and underground cavern excavation.Various tests to determine the rock strength,fragmentation behavior,and energy absorption were conducted using the updated testing systems.It is shown that under coupled static-dynamic loads,if the axial prestress is lower than its elastic limit,the rock strength is higher than the individual static or dynamic strength.At the same axial prestress,rock strength under coupled loads rises with the increasing strain rates.Under coupled static and dynamic loads,rock is observed to fail with tensile mode.While shear failure may exist if axial prestress is high enough.In addition,it is shown that the percentage of small particles increases with the increasing axial prestress and impact load based on the analysis of the particle-size distribution of fragments.It is also suggested that the energy absorption ratio of a specimen varies with coupled loads,and the maximum energy absorption ratio for a rock can be obtained with an appropriate combination of static and dynamic loads.
文摘Reduction of energy consumption in comminution is of significant importance in mining industry. To reduce such energy consumption the energy efficiency in an individual operation such as blasting must be increased. By using both new investigations and previous experimental results, this paper demonstrates that (1) kinetic energy carried by moving fragments in rock fracture is notable and it increases with an increasing loading rate;(2) this kinetic energy can be well used in secondary fragmentation in crushing and blasting. Accordingly, part of the muck pile from previous blast should be left in front of new(bench) face in either open pit or underground blasting. If so, when new blast occurs, the fragments from the new blast will collide with the muck pile left from the previous blast, and the kinetic energy carried by the moving fragments will be partly used in their secondary fragmentation.
