Chatter often poses limiting factors on the achievable productivity and is very harmful to machining processes. In order to avoid effectively the harm of cutting chatter,a method of cutting state monitoring based on f...Chatter often poses limiting factors on the achievable productivity and is very harmful to machining processes. In order to avoid effectively the harm of cutting chatter,a method of cutting state monitoring based on feed motor current signal is proposed for chatter identification before it has been fully developed. A new data analysis technique,the empirical mode decomposition(EMD),is used to decompose motor current signal into many intrinsic mode functions(IMF) . Some IMF's energy and kurtosis regularly change during the development of the chatter. These IMFs can reflect subtle mutations in current signal. Therefore,the energy index and kurtosis index are used for chatter detection based on those IMFs. Acceleration signal of tool as reference is used to compare with the results from current signal. A support vector machine(SVM) is designed for pattern classification based on the feature vector constituted by energy index and kurtosis index. The intelligent chatter detection system composed of the feature extraction and the SVM has an accuracy rate of above 95% for the identification of cutting state after being trained by experimental data. The results show that it is feasible to monitor and predict the emergence of chatter behavior in machining by using motor current signal.展开更多
Air-coupled ultrasonic transducers are used to generate and receive Lamb waves in quasi-isotropic laminated composite beams for delamination detection. The influence of incident angle on the excited mode is studied. N...Air-coupled ultrasonic transducers are used to generate and receive Lamb waves in quasi-isotropic laminated composite beams for delamination detection. The influence of incident angle on the excited mode is studied. Numerical calculation and experimental results show that a pure Lamb wave mode can be generated if the transmitting transducer is oriented at a specific angle, and the receiving transducer can either be oriented to detect the same mode as that generated by the transmitter or to detect another mode generated by mode conversion at a defect. A three-dimensional finite element model is created to predict the interaction of Lamb waves with delamination, and some unique mechanisms of interaction between A0 mode Lamb waves and delamination are revealed in detail. The experimental results obtained on laminated composite beam using air-coupled ultrasonic transducers are well in accordance with finite element simulation results. Research results show that air-coupled ultrasonic guided waves can be used for delamination damage detection effectively in laminated composite beams.展开更多
基金supported by the Major State Basic Research Development of China (Grant No. 2011CB706803)National Natural Science Foundation of China (Grant No. 50875098)Important National Science & Technology Specific Projects of China (Grant No. 2009ZX04014-024)
文摘Chatter often poses limiting factors on the achievable productivity and is very harmful to machining processes. In order to avoid effectively the harm of cutting chatter,a method of cutting state monitoring based on feed motor current signal is proposed for chatter identification before it has been fully developed. A new data analysis technique,the empirical mode decomposition(EMD),is used to decompose motor current signal into many intrinsic mode functions(IMF) . Some IMF's energy and kurtosis regularly change during the development of the chatter. These IMFs can reflect subtle mutations in current signal. Therefore,the energy index and kurtosis index are used for chatter detection based on those IMFs. Acceleration signal of tool as reference is used to compare with the results from current signal. A support vector machine(SVM) is designed for pattern classification based on the feature vector constituted by energy index and kurtosis index. The intelligent chatter detection system composed of the feature extraction and the SVM has an accuracy rate of above 95% for the identification of cutting state after being trained by experimental data. The results show that it is feasible to monitor and predict the emergence of chatter behavior in machining by using motor current signal.
基金supported by the National Natural Science Foundation of China(Grant Nos. 11272021 and 50975006)Beijing Natural Science Foundation(Grant No. 1122007)+1 种基金the Importation and Development of High-Caliber Talents Project of Beijing Municipal Institutions(No.CIT&TCD201304048)Beijing Nova Program(Grant No. 2008A015)
文摘Air-coupled ultrasonic transducers are used to generate and receive Lamb waves in quasi-isotropic laminated composite beams for delamination detection. The influence of incident angle on the excited mode is studied. Numerical calculation and experimental results show that a pure Lamb wave mode can be generated if the transmitting transducer is oriented at a specific angle, and the receiving transducer can either be oriented to detect the same mode as that generated by the transmitter or to detect another mode generated by mode conversion at a defect. A three-dimensional finite element model is created to predict the interaction of Lamb waves with delamination, and some unique mechanisms of interaction between A0 mode Lamb waves and delamination are revealed in detail. The experimental results obtained on laminated composite beam using air-coupled ultrasonic transducers are well in accordance with finite element simulation results. Research results show that air-coupled ultrasonic guided waves can be used for delamination damage detection effectively in laminated composite beams.
