There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn't sufficient research on...There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn't sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.展开更多
In previous research much effort has been devoted to the geometry of woven fabrics and relat-ed problems under the assumption of constant yarn configuration in fabric.This paper will first re-port that image crimp (ya...In previous research much effort has been devoted to the geometry of woven fabrics and relat-ed problems under the assumption of constant yarn configuration in fabric.This paper will first re-port that image crimp (yarn crimp measured by an image analysis method) seems larger than actualvalue.From the explanation of this result,the variation of yarn configuration in woven fabric dueto the non-uniform flattening is revealed.The significance of this actual structure of woven fabricsis discussed.It is believed that the variation of yarn configuration is very important for fabric per-formance,and may be an advantage for fabric quality.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51175131)
文摘There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn't sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.
文摘In previous research much effort has been devoted to the geometry of woven fabrics and relat-ed problems under the assumption of constant yarn configuration in fabric.This paper will first re-port that image crimp (yarn crimp measured by an image analysis method) seems larger than actualvalue.From the explanation of this result,the variation of yarn configuration in woven fabric dueto the non-uniform flattening is revealed.The significance of this actual structure of woven fabricsis discussed.It is believed that the variation of yarn configuration is very important for fabric per-formance,and may be an advantage for fabric quality.