This work concerns the optimization of furnace brazing conditions for joining micro-multiport aluminum tubes and fins made with AA4343/AA3003/AA4343 brazing sheet in mini-assemblies mimicking the core of an automotive...This work concerns the optimization of furnace brazing conditions for joining micro-multiport aluminum tubes and fins made with AA4343/AA3003/AA4343 brazing sheet in mini-assemblies mimicking the core of an automotive heat exchanger.Taguchi method was used for design of experiment,considering five process parameters with two levels of values.The aim was to maximize the fillet size of the brazed joints,which has an important influence on the thermal integrity and mechanical properties.Fillet length measurements of brazed joints were performed with a metallographic microscope.The statistical analysis allowed to obtain the optimum values of process parameters(peak temperature,residence time,heating rate,microchannel tube type and flux).At a 95%confidence level,the variability of fillet length is most significantly affected by the peak brazing temperature(77%),residence time(15%)and heating rate(7%).The predicted maximum fillet length was(152±11)μm,which was corroborated by confirmation trials.The microstructural analysis of tube−fin joints showed that variations in peak temperature and residence time affect only the size of the eutectic zone of fillet formed,but not the nature or composition of the constituent phases.展开更多
The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material ...The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material nonlinearity,geometrical nonlinearity and work hardening on the welding process is studied,and the differences in the welding temperature field,residual stress and welding distortion by A-LWB and by single laser welding-brazing(SLWB)are analyzed.The results show that the thermal cycle,residual stress distribution and welding distortion by the numerical simulation are in good agreement with the measured data by experiments,which verifies the effectiveness of FEM.Compared with the SLWB,A-LWB can make the high-temperature distribution zone of weld in width direction wider,decrease the transverse tensile stress in the weld and reduce the distribution range of longitudinal tensile stress.And the welding deformation also decreases to some extent.展开更多
文摘This work concerns the optimization of furnace brazing conditions for joining micro-multiport aluminum tubes and fins made with AA4343/AA3003/AA4343 brazing sheet in mini-assemblies mimicking the core of an automotive heat exchanger.Taguchi method was used for design of experiment,considering five process parameters with two levels of values.The aim was to maximize the fillet size of the brazed joints,which has an important influence on the thermal integrity and mechanical properties.Fillet length measurements of brazed joints were performed with a metallographic microscope.The statistical analysis allowed to obtain the optimum values of process parameters(peak temperature,residence time,heating rate,microchannel tube type and flux).At a 95%confidence level,the variability of fillet length is most significantly affected by the peak brazing temperature(77%),residence time(15%)and heating rate(7%).The predicted maximum fillet length was(152±11)μm,which was corroborated by confirmation trials.The microstructural analysis of tube−fin joints showed that variations in peak temperature and residence time affect only the size of the eutectic zone of fillet formed,but not the nature or composition of the constituent phases.
基金Project(51465031)supported by the National Natural Science Foundation of ChinaProject(17JR5RA126)supported by the Natural Science Foundation of Gansu Province,China
文摘The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material nonlinearity,geometrical nonlinearity and work hardening on the welding process is studied,and the differences in the welding temperature field,residual stress and welding distortion by A-LWB and by single laser welding-brazing(SLWB)are analyzed.The results show that the thermal cycle,residual stress distribution and welding distortion by the numerical simulation are in good agreement with the measured data by experiments,which verifies the effectiveness of FEM.Compared with the SLWB,A-LWB can make the high-temperature distribution zone of weld in width direction wider,decrease the transverse tensile stress in the weld and reduce the distribution range of longitudinal tensile stress.And the welding deformation also decreases to some extent.
