This paper presents mean fatigue lifetime predic- tion of a wire-bond structure model in power electronic module using a failure physics approach that integrates high fidelity modelling and reduced order modelling. Lo...This paper presents mean fatigue lifetime predic- tion of a wire-bond structure model in power electronic module using a failure physics approach that integrates high fidelity modelling and reduced order modelling. Loading current with variable amplitudes is applied to a finite element model of simplified wirebond structures. The resulting accumulated fatigue damage due to random loads is predicted by using reduced order modelling based on failure physics, a cycle counting algorithm, and various nonlinear fatigue damage models widely used in the literature. The reduced order mod- elling approach based on failure physics uses prediction data for the electro-thermo-mechanical behaviour of the wire-bond design of a power module obtained through non-linear transient finite element simulations, in particular for the fatigue life-time of the aluminium wire attached to the silicon chip of the wire in the module. The reduced order models that capture the black box function of the accumulated plastic strain are used in pre- dicting the mean fatigue life time of the wire bond structure under random loads. One of the widely used cycle counting algorithms, rainflow counting algorithm, is used to count cycles of the temperature profile at the specific point of the wire bond structure in a power electronic module. The cycle data from the rainflow algorithm mean life time of the wire bond structure are predicted with various cumulative fatigue models. Non-linear cumulative fatigue models such as damage curve approach (DCA), double linear damage rule (DLDR), and double dam- age curve approach (DDCA), and linear cumulative fatigue damage model such as Palmgren-Miner rule are used to predict the mean fatigue life of the wire bond structure, and the results are compared.展开更多
The current Russian regulatory documents on the safety of nuclear power plant(NPP)specify the requirements regarding design basis accidents(DBAs)and beyond design basis accidents(BDBAs),including severe accidents(SAs)...The current Russian regulatory documents on the safety of nuclear power plant(NPP)specify the requirements regarding design basis accidents(DBAs)and beyond design basis accidents(BDBAs),including severe accidents(SAs)with core meltdown,in NPP design(NP-001-15,NP-082-07,and others).For a rigorous calculational justification of BDBAs and SAs,it is necessary to develop an integral CC that will be in line with the requirements of regulatory documents on verification and certification(RD-03-33-2008,RD-03-34-2000)and will allow for determining the amount of data required to provide information within the scope stipulated by the requirements for the structure of the safety analysis report(SAR)(NP-006-16).The system of codes for realistic analysis of severe accidents(SOCRAT)(formerly,thermohydraulics(RATEG)/coupled physical and chemical processes(SVECHA)/behavior of core materials relocated into the reactor lower plenum(HEFEST))was developed in Russia to analyze a wide range of SAs at NPP with water-cooled water-moderated power-generating reactor(WWER)at all stages of the accident.Enhancements to the code and broadening of its applicability are continually being pursued by the code developers(Nuclear Safety Institute of the Russian Academy of Sciences(IBRAE RAN))with OKB Gidropress JSC and other organizations.Currently,the SOCRAT/В1 code can be used as a base tool to obtain realistic estimates for all parameters important for computational justification of the reactor plant(RP)safety at the in-vessel stage of SAs with fuel melting.To perform analyses using CC SOCRAT/В1,the experience gained during execution of thermohydraulic codes is applied,which allows for minimizing the uncertainties in the results at the early stage of an accident scenario.This study presents the results of the work performed in 2010–2020 in OKB Gidropress JSC using the CC SOCRAT/В1.Approaches have been considered to develop calculational models and analyze SAs using CC SOCRAT.This process,which is clearly structured in OKB Gidropress JSC,provi展开更多
文摘This paper presents mean fatigue lifetime predic- tion of a wire-bond structure model in power electronic module using a failure physics approach that integrates high fidelity modelling and reduced order modelling. Loading current with variable amplitudes is applied to a finite element model of simplified wirebond structures. The resulting accumulated fatigue damage due to random loads is predicted by using reduced order modelling based on failure physics, a cycle counting algorithm, and various nonlinear fatigue damage models widely used in the literature. The reduced order mod- elling approach based on failure physics uses prediction data for the electro-thermo-mechanical behaviour of the wire-bond design of a power module obtained through non-linear transient finite element simulations, in particular for the fatigue life-time of the aluminium wire attached to the silicon chip of the wire in the module. The reduced order models that capture the black box function of the accumulated plastic strain are used in pre- dicting the mean fatigue life time of the wire bond structure under random loads. One of the widely used cycle counting algorithms, rainflow counting algorithm, is used to count cycles of the temperature profile at the specific point of the wire bond structure in a power electronic module. The cycle data from the rainflow algorithm mean life time of the wire bond structure are predicted with various cumulative fatigue models. Non-linear cumulative fatigue models such as damage curve approach (DCA), double linear damage rule (DLDR), and double dam- age curve approach (DDCA), and linear cumulative fatigue damage model such as Palmgren-Miner rule are used to predict the mean fatigue life of the wire bond structure, and the results are compared.
文摘The current Russian regulatory documents on the safety of nuclear power plant(NPP)specify the requirements regarding design basis accidents(DBAs)and beyond design basis accidents(BDBAs),including severe accidents(SAs)with core meltdown,in NPP design(NP-001-15,NP-082-07,and others).For a rigorous calculational justification of BDBAs and SAs,it is necessary to develop an integral CC that will be in line with the requirements of regulatory documents on verification and certification(RD-03-33-2008,RD-03-34-2000)and will allow for determining the amount of data required to provide information within the scope stipulated by the requirements for the structure of the safety analysis report(SAR)(NP-006-16).The system of codes for realistic analysis of severe accidents(SOCRAT)(formerly,thermohydraulics(RATEG)/coupled physical and chemical processes(SVECHA)/behavior of core materials relocated into the reactor lower plenum(HEFEST))was developed in Russia to analyze a wide range of SAs at NPP with water-cooled water-moderated power-generating reactor(WWER)at all stages of the accident.Enhancements to the code and broadening of its applicability are continually being pursued by the code developers(Nuclear Safety Institute of the Russian Academy of Sciences(IBRAE RAN))with OKB Gidropress JSC and other organizations.Currently,the SOCRAT/В1 code can be used as a base tool to obtain realistic estimates for all parameters important for computational justification of the reactor plant(RP)safety at the in-vessel stage of SAs with fuel melting.To perform analyses using CC SOCRAT/В1,the experience gained during execution of thermohydraulic codes is applied,which allows for minimizing the uncertainties in the results at the early stage of an accident scenario.This study presents the results of the work performed in 2010–2020 in OKB Gidropress JSC using the CC SOCRAT/В1.Approaches have been considered to develop calculational models and analyze SAs using CC SOCRAT.This process,which is clearly structured in OKB Gidropress JSC,provi