Micro-arc oxidation(MAO)is one of the promising methods to improve the corrosion resistance of magnesium alloys.However,there are plenty of micro-pores in the traditional MAO films,deteriorating their protection prope...Micro-arc oxidation(MAO)is one of the promising methods to improve the corrosion resistance of magnesium alloys.However,there are plenty of micro-pores in the traditional MAO films,deteriorating their protection property.A novel self-sealing pore MAO film was developed in this paper.The morphologies and chemical composition of the film were detected by scanning electron microscopy(SEM)and energy dispersive X-ray spectroscopy(EDX).The corrosion behavior was investigated by electrochemical and salt spray tests.The possible film formation and corrosion mechanisms were proposed.The self-sealing pore film presents a blue appearance.Most of the micro-pores in the surface of the film are sealed during the film formation process.The chemical composition of the film mainly contains Mg,O,Ti,F and P.The self-sealing pore film exhibits better corrosion resistance compared with the traditional silicate film.Especially,the self-sealing pore film keeps intact after salt spray test for 2000 h,which can be attributed to its high compactness.展开更多
To further enhance the corrosion resistance of the porous micro-arc oxidation(MAO) ceramic layers on AZ31 magnesium alloy, superhydrophobic Mg-Al layered double hydroxide(LDH) coating was fabricated on MAO-coated AZ31...To further enhance the corrosion resistance of the porous micro-arc oxidation(MAO) ceramic layers on AZ31 magnesium alloy, superhydrophobic Mg-Al layered double hydroxide(LDH) coating was fabricated on MAO-coated AZ31 alloy by using in-situ growth method followed by surface modification with stearic acid. The characteristics of different coatings were investigated by XRD, SEM and EDS. The effect of the hydrothermal treatment time on the formation of the LDH coatings was studied. The results demonstrated that the micro-pores and cracks of MAO coating were gradually sealed via in-situ growing LDH with prolonging hydrothermal treating time. Electrochemical measurement displayed that the lowest corrosion current density, the most positive corrosion potential and the highest impedance modulus were observed for superhydrophobic LDH/MAO coating compared with those of MAO coating and LDH/MAO coating. Immersion experiment proved that the superhydrophobic LDH/MAO coating with the active anti-corrosion capability significantly enhanced the long-term corrosion protection for MAO coated alloy.展开更多
Basically,Mg–Al layered double hydroxide(LDH)coatings are prepared on the surface of micro-arc oxidation(MAO)coated magnesium(Mg)alloys at a high temperature or a low pH value.This scenario leads to the growth rate o...Basically,Mg–Al layered double hydroxide(LDH)coatings are prepared on the surface of micro-arc oxidation(MAO)coated magnesium(Mg)alloys at a high temperature or a low pH value.This scenario leads to the growth rate of LDH coating inferior to the dissolution rate of the MAO coating.This in turn results in limited corrosion resistance of the composite coating.In this study,a Mg–Al LDH coating on MAO-coated Mg alloy AZ31 is prepared through a water bath with a higher pH(13.76)at a lower temperature(60℃).FE-SEM,EDS,XRD,XPS,and FT-IR are applied to analyze the surface morphology,chemical compositions,and growth process.Electrochemical polarization,electrochemical impedance spectroscopy(EIS)and hydrogen evolution tests are employed to evaluate the corrosion resistance of the samples.The results disclose that the MAO coating is completely covered by the nanosheet-structured LDH coating with a thickness of approximately 3.8μm.The corrosion current density of the MAO-LDH composite coating is decreased four orders of magnitude in comparison to its substrate;the presence of a wide passivation region in anodic polarization branch demonstrates its strong self-healing ability,indicating the hybrid coating possesses excellent corrosion resistance.The formation mechanism of the LDH coating on the MAO-coated Mg alloy is proposed.Furthermore,the cytocompatibility is assessed via an indirect extraction test for MC3T3-E1 pre-osteoblasts,which indicates an acceptable cytocompatibility of osteoblasts for the composite coating.展开更多
基金financial support by the National Natural Science Foundation of China(No.51171198)National Key Basic Research Program of China(No.2013CB632205)the International Science&Technology Cooperation Program of China(2011DFA50904).
文摘Micro-arc oxidation(MAO)is one of the promising methods to improve the corrosion resistance of magnesium alloys.However,there are plenty of micro-pores in the traditional MAO films,deteriorating their protection property.A novel self-sealing pore MAO film was developed in this paper.The morphologies and chemical composition of the film were detected by scanning electron microscopy(SEM)and energy dispersive X-ray spectroscopy(EDX).The corrosion behavior was investigated by electrochemical and salt spray tests.The possible film formation and corrosion mechanisms were proposed.The self-sealing pore film presents a blue appearance.Most of the micro-pores in the surface of the film are sealed during the film formation process.The chemical composition of the film mainly contains Mg,O,Ti,F and P.The self-sealing pore film exhibits better corrosion resistance compared with the traditional silicate film.Especially,the self-sealing pore film keeps intact after salt spray test for 2000 h,which can be attributed to its high compactness.
基金Project(17JS083) supported by the Key Laboratory Program of Shaanxi Education Department,ChinaProject(2016JZ018) supported by the Key Program of Natural Science Research of Shaanxi Province,ChinaProject(51701162) supported by the National Natural Science Foundation of China
文摘To further enhance the corrosion resistance of the porous micro-arc oxidation(MAO) ceramic layers on AZ31 magnesium alloy, superhydrophobic Mg-Al layered double hydroxide(LDH) coating was fabricated on MAO-coated AZ31 alloy by using in-situ growth method followed by surface modification with stearic acid. The characteristics of different coatings were investigated by XRD, SEM and EDS. The effect of the hydrothermal treatment time on the formation of the LDH coatings was studied. The results demonstrated that the micro-pores and cracks of MAO coating were gradually sealed via in-situ growing LDH with prolonging hydrothermal treating time. Electrochemical measurement displayed that the lowest corrosion current density, the most positive corrosion potential and the highest impedance modulus were observed for superhydrophobic LDH/MAO coating compared with those of MAO coating and LDH/MAO coating. Immersion experiment proved that the superhydrophobic LDH/MAO coating with the active anti-corrosion capability significantly enhanced the long-term corrosion protection for MAO coated alloy.
基金supported by the National Natural Science Foundation of China(No.51571134)the SDUST Research Fund(No.2014TDJH104).
文摘Basically,Mg–Al layered double hydroxide(LDH)coatings are prepared on the surface of micro-arc oxidation(MAO)coated magnesium(Mg)alloys at a high temperature or a low pH value.This scenario leads to the growth rate of LDH coating inferior to the dissolution rate of the MAO coating.This in turn results in limited corrosion resistance of the composite coating.In this study,a Mg–Al LDH coating on MAO-coated Mg alloy AZ31 is prepared through a water bath with a higher pH(13.76)at a lower temperature(60℃).FE-SEM,EDS,XRD,XPS,and FT-IR are applied to analyze the surface morphology,chemical compositions,and growth process.Electrochemical polarization,electrochemical impedance spectroscopy(EIS)and hydrogen evolution tests are employed to evaluate the corrosion resistance of the samples.The results disclose that the MAO coating is completely covered by the nanosheet-structured LDH coating with a thickness of approximately 3.8μm.The corrosion current density of the MAO-LDH composite coating is decreased four orders of magnitude in comparison to its substrate;the presence of a wide passivation region in anodic polarization branch demonstrates its strong self-healing ability,indicating the hybrid coating possesses excellent corrosion resistance.The formation mechanism of the LDH coating on the MAO-coated Mg alloy is proposed.Furthermore,the cytocompatibility is assessed via an indirect extraction test for MC3T3-E1 pre-osteoblasts,which indicates an acceptable cytocompatibility of osteoblasts for the composite coating.
