Wood-based panels containing urea-formaldehyde resin result in the long-term release of formaldehyde and threaten human health.In this study,inorganic aluminosilicate coatings prepared by combining metakaolin,silica f...Wood-based panels containing urea-formaldehyde resin result in the long-term release of formaldehyde and threaten human health.In this study,inorganic aluminosilicate coatings prepared by combining metakaolin,silica fume,NaOH,and H_(2)O were applied to the surfaces of wood-based panels to obstruct formaldehyde release.The Si/Al,Na/Al,and H_(2)O/Na_(2)O molar ratios of the coatings were regulated to investigate their effects on the structure and formaldehyde-resistant barrier properties of coatings.Results showed that the cracks in the coatings gradually disappeared and the formaldehyde resistance rates of the barrier increased as the Si/Al molar ratio was increased from 1.6 to 2.2.This value also increased as the Na/Al molar ratio was increased from 0.9 to 1.2 because of the improvement of the degree of polymerization.As the H_(2)O/Na_(2)O molar ratio was increased from 12 to 15,the thickness of the dry film decreased gradually and led to the reduction in the formaldehyde resistance rate.When the Si/Al,Na/Al,and H_(2)O/Na_(2)O molar ratios were 2.2,1.2,and 12,respectively,the inorganic aluminosilicate coating showed good performance as a formaldehyde-resistant barrier and its formaldehyde resistance rate could reach up to 83.2%.展开更多
Barium-strontium aluminosilicate (BSAS) and Si/BSAS coatings were fabricated on the surface of C/SiC composites via a two-step laser cladding process. The microstructure, mechanical properties, and the water vapor c...Barium-strontium aluminosilicate (BSAS) and Si/BSAS coatings were fabricated on the surface of C/SiC composites via a two-step laser cladding process. The microstructure, mechanical properties, and the water vapor corrosion behavior of the samples were investigated. The BSAS coating was found to be tightly bonded to the substrate and only a few pores and microcracks were observed. The introduction of a silicon middle layer was revealed to reduce thermal stress and promote the healing of defects formed during the laser cladding process. To evaluate the corrosion resistance, the BSAS and Si/BSAS-coated C/SiC com- posites were exposed to an atmosphere of 50% H2O and 50% O2 at 1250 ℃. The resulting weight change and flexural strength were measured as a function of the corrosion time. The addition of the silicon middle layer below the BSAS top layer resulted in a better resistance to water vapor corrosion. Furthermore, the Si/BSAS-coated samples showed a lower weight loss and a smaller reduction in flexural strength than the BSAS-coated and the uncoated samples during water vapor corrosion. Thus, laser cladding is dem- onstrated to be an effective and feasible method to fabricate high-quality ceramic coatings on C/SiC composites. The introduction of a silicon middle layer can inhibit defect formation during the laser clad- ding process and protect the composite from water vapor corrosion.展开更多
基金financially supported by the National Key Research and Development Program of China(Nos.2016 YFC0700607,2017YFB0304305,and 2016YFC0700901)the Fundamental Research Funds for the Central Universities of China(No.FRF-TP-20-006A3).
文摘Wood-based panels containing urea-formaldehyde resin result in the long-term release of formaldehyde and threaten human health.In this study,inorganic aluminosilicate coatings prepared by combining metakaolin,silica fume,NaOH,and H_(2)O were applied to the surfaces of wood-based panels to obstruct formaldehyde release.The Si/Al,Na/Al,and H_(2)O/Na_(2)O molar ratios of the coatings were regulated to investigate their effects on the structure and formaldehyde-resistant barrier properties of coatings.Results showed that the cracks in the coatings gradually disappeared and the formaldehyde resistance rates of the barrier increased as the Si/Al molar ratio was increased from 1.6 to 2.2.This value also increased as the Na/Al molar ratio was increased from 0.9 to 1.2 because of the improvement of the degree of polymerization.As the H_(2)O/Na_(2)O molar ratio was increased from 12 to 15,the thickness of the dry film decreased gradually and led to the reduction in the formaldehyde resistance rate.When the Si/Al,Na/Al,and H_(2)O/Na_(2)O molar ratios were 2.2,1.2,and 12,respectively,the inorganic aluminosilicate coating showed good performance as a formaldehyde-resistant barrier and its formaldehyde resistance rate could reach up to 83.2%.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51032006 and 51172181)the National Key Basic Research Program of China (Grant No. 2015CB057400)
文摘Barium-strontium aluminosilicate (BSAS) and Si/BSAS coatings were fabricated on the surface of C/SiC composites via a two-step laser cladding process. The microstructure, mechanical properties, and the water vapor corrosion behavior of the samples were investigated. The BSAS coating was found to be tightly bonded to the substrate and only a few pores and microcracks were observed. The introduction of a silicon middle layer was revealed to reduce thermal stress and promote the healing of defects formed during the laser cladding process. To evaluate the corrosion resistance, the BSAS and Si/BSAS-coated C/SiC com- posites were exposed to an atmosphere of 50% H2O and 50% O2 at 1250 ℃. The resulting weight change and flexural strength were measured as a function of the corrosion time. The addition of the silicon middle layer below the BSAS top layer resulted in a better resistance to water vapor corrosion. Furthermore, the Si/BSAS-coated samples showed a lower weight loss and a smaller reduction in flexural strength than the BSAS-coated and the uncoated samples during water vapor corrosion. Thus, laser cladding is dem- onstrated to be an effective and feasible method to fabricate high-quality ceramic coatings on C/SiC composites. The introduction of a silicon middle layer can inhibit defect formation during the laser clad- ding process and protect the composite from water vapor corrosion.