The objective of this work is to compare the tool performance of TiN and TiA1N coated carbides end-mills deposited by an arc ion plating （ALP） method, using honing treatment to polish the cutting edge surface sleekl...The objective of this work is to compare the tool performance of TiN and TiA1N coated carbides end-mills deposited by an arc ion plating （ALP） method, using honing treatment to polish the cutting edge surface sleekly. The curve of surface roughness versus honing time showed a rapid improvement initially and thereafter became steady, manifesting a saturation effect. The optimal honing time related to surface roughness was determined to be approximately 20 s. As the surface roughness increased, the critical loads reduced. At an average surface roughness （Ra） of 0.028 p.m, the highest critical loads of TiN and TiAlN coating layers were 98 and 114 N, respectively. Tool performances of uncoated and coated tools were conducted under high speed machining （HSM） of AISI D2 cold-worked die steel （62 HRC）. Consequently, the TiAlN coated end-mill using honing treatment showed excellent tool life under HSM conditions.展开更多
A TiA1N coating was deposited on a heat resistant steel X12CrMoWVNbN10-1-1 by vacuum arc ion plating. The tensile and fatigue properties of the coated steel were investigated at room temperature （RT） and 650 ℃. The...A TiA1N coating was deposited on a heat resistant steel X12CrMoWVNbN10-1-1 by vacuum arc ion plating. The tensile and fatigue properties of the coated steel were investigated at room temperature （RT） and 650 ℃. The results reveal that the TiA1N coating is compact, on which a small number of large particle and pits are present. The Ti/Al atomic ratio in the coating is about 0.94. The average hardness of the coating is 1 868 HV0.1 and the interface bonding force between TiAIN coating and the substrate is about 3 l N. The elastic modulus and the strength of the steel are improved by the deposition of TiAIN coating. The influence of the TiA1N coating on the tensile properties of the steel can be ignored at both RT and 650 ℃. Moreover, there is no obvious decrease of the fatigue limit of substrate when the steel is coated by the coating at the investigated temperature.展开更多
为研究调制周期对薄膜结构和性能的影响,采用多弧离子镀技术在高速钢上制备TiAlN/TiN多层膜,通过改变调制周期制备了不同层数的TiAlN/TiN多层膜,使用扫描电子显微镜(SEM)、XP-2台阶仪、X线衍射仪(XRD)和维氏硬度计对薄膜的表面形貌、厚...为研究调制周期对薄膜结构和性能的影响,采用多弧离子镀技术在高速钢上制备TiAlN/TiN多层膜,通过改变调制周期制备了不同层数的TiAlN/TiN多层膜,使用扫描电子显微镜(SEM)、XP-2台阶仪、X线衍射仪(XRD)和维氏硬度计对薄膜的表面形貌、厚度、物相结构和硬度进行测量,并对实验结果进行分析和讨论.结果表明:TiAlN/TiN多层薄膜中膜层的择优生长方向主要表现为Ti Al N相的(0010)取向;调制周期的改变对薄膜的沉积速率基本没有影响;随着调制周期的减小,样品的表面质量提高,显微硬度明显变大.展开更多
采用反应磁控溅射制备了Ti Al N/VN纳米多层膜,并使用X射线衍射分析(XRD)、扫描电子显微镜(SEM)、透射电子显微镜(TEM)、纳米压痕仪和多功能摩擦磨损试验机对多层膜的微结构与力学和摩擦学性能进行了表征和分析。研究结果表明:不同调制...采用反应磁控溅射制备了Ti Al N/VN纳米多层膜,并使用X射线衍射分析(XRD)、扫描电子显微镜(SEM)、透射电子显微镜(TEM)、纳米压痕仪和多功能摩擦磨损试验机对多层膜的微结构与力学和摩擦学性能进行了表征和分析。研究结果表明:不同调制周期的Ti Al N/VN多层膜均呈典型的柱状晶生长结构,插入VN层并没有打断Ti Al N涂层柱状晶的生长。在一定调制周期下,Ti Al N/VN纳米多层膜中的Ti Al N和VN层之间能够形成共格生长结构,其硬度和弹性模量相比于Ti Al N单层膜均有显著提升,其中,Ti Al N(10 nm)/VN(10 nm)的硬度和弹性模量最大增量分别达到39.3%和40.9%。Ti Al N/VN纳米多层膜的强化主要与其共格界面生长结构有关。另外,Ti Al N单层膜的摩擦系数较高(~0.9),通过周期性地插入摩擦系数较低的VN层能够使得Ti Al N的摩擦系数大大降低,Ti Al N/VN纳米多层膜的摩擦系数最低为0.4。展开更多
在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影...在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影响,对比各刀片的切削寿命,以优选出最佳涂层。分析结果表明,未涂层的刀片寿命最低,Ti Si N/Ti Al N涂层为最佳涂层,Ti Al Si N涂层刀片高温性能较好,双层结构Al Ti N涂层较Ti Al Cr N涂层和单层Al Ti N涂层表现出更好的耐磨性和高温性能。展开更多
基金Project(2010-0008-277) supported by NCRC Program through the National Research Foundation of Korea funded by the Ministry of Education, Science and TechnologyProject supported by Pusan National University Research Grant, Korea
文摘The objective of this work is to compare the tool performance of TiN and TiA1N coated carbides end-mills deposited by an arc ion plating （ALP） method, using honing treatment to polish the cutting edge surface sleekly. The curve of surface roughness versus honing time showed a rapid improvement initially and thereafter became steady, manifesting a saturation effect. The optimal honing time related to surface roughness was determined to be approximately 20 s. As the surface roughness increased, the critical loads reduced. At an average surface roughness （Ra） of 0.028 p.m, the highest critical loads of TiN and TiAlN coating layers were 98 and 114 N, respectively. Tool performances of uncoated and coated tools were conducted under high speed machining （HSM） of AISI D2 cold-worked die steel （62 HRC）. Consequently, the TiAlN coated end-mill using honing treatment showed excellent tool life under HSM conditions.
基金Funded by National Science Foundation of China(No.51172182)the Program for New Century Excellent Talents in University(No.NCET-08-0460)the 111 Project(No.B08040)
文摘A TiA1N coating was deposited on a heat resistant steel X12CrMoWVNbN10-1-1 by vacuum arc ion plating. The tensile and fatigue properties of the coated steel were investigated at room temperature （RT） and 650 ℃. The results reveal that the TiA1N coating is compact, on which a small number of large particle and pits are present. The Ti/Al atomic ratio in the coating is about 0.94. The average hardness of the coating is 1 868 HV0.1 and the interface bonding force between TiAIN coating and the substrate is about 3 l N. The elastic modulus and the strength of the steel are improved by the deposition of TiAIN coating. The influence of the TiA1N coating on the tensile properties of the steel can be ignored at both RT and 650 ℃. Moreover, there is no obvious decrease of the fatigue limit of substrate when the steel is coated by the coating at the investigated temperature.
文摘为研究调制周期对薄膜结构和性能的影响,采用多弧离子镀技术在高速钢上制备TiAlN/TiN多层膜,通过改变调制周期制备了不同层数的TiAlN/TiN多层膜,使用扫描电子显微镜(SEM)、XP-2台阶仪、X线衍射仪(XRD)和维氏硬度计对薄膜的表面形貌、厚度、物相结构和硬度进行测量,并对实验结果进行分析和讨论.结果表明:TiAlN/TiN多层薄膜中膜层的择优生长方向主要表现为Ti Al N相的(0010)取向;调制周期的改变对薄膜的沉积速率基本没有影响;随着调制周期的减小,样品的表面质量提高,显微硬度明显变大.
文摘采用反应磁控溅射制备了Ti Al N/VN纳米多层膜,并使用X射线衍射分析(XRD)、扫描电子显微镜(SEM)、透射电子显微镜(TEM)、纳米压痕仪和多功能摩擦磨损试验机对多层膜的微结构与力学和摩擦学性能进行了表征和分析。研究结果表明:不同调制周期的Ti Al N/VN多层膜均呈典型的柱状晶生长结构,插入VN层并没有打断Ti Al N涂层柱状晶的生长。在一定调制周期下,Ti Al N/VN纳米多层膜中的Ti Al N和VN层之间能够形成共格生长结构,其硬度和弹性模量相比于Ti Al N单层膜均有显著提升,其中,Ti Al N(10 nm)/VN(10 nm)的硬度和弹性模量最大增量分别达到39.3%和40.9%。Ti Al N/VN纳米多层膜的强化主要与其共格界面生长结构有关。另外,Ti Al N单层膜的摩擦系数较高(~0.9),通过周期性地插入摩擦系数较低的VN层能够使得Ti Al N的摩擦系数大大降低,Ti Al N/VN纳米多层膜的摩擦系数最低为0.4。
文摘在相同材质刀片基体上分别涂覆不同种类的PVD涂层制成试验刀片。采用光学显微镜、扫描电子显微镜SEM及能谱仪EDS等对刀片涂层进行对比分析,用试验刀片分别对2Cr13不锈钢进行高速干式铣削试验,分析各涂层对刀片磨损形貌及其损坏机理的影响,对比各刀片的切削寿命,以优选出最佳涂层。分析结果表明,未涂层的刀片寿命最低,Ti Si N/Ti Al N涂层为最佳涂层,Ti Al Si N涂层刀片高温性能较好,双层结构Al Ti N涂层较Ti Al Cr N涂层和单层Al Ti N涂层表现出更好的耐磨性和高温性能。
