Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot s...Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness,high strength,and strong wearing resistance.Although superhard abrasives can machine the above-mentioned materials,their dressing and manufacturing costs are high.By contrast,ceramic corundum abrasives fabricated by sol–gel method is a costeffective product between conventional and superhard abrasives.Ceramic corundum abrasives exhibit self-sharpening and high toughness.In this review,the optimization methods of ceramic corundum abrasive properties are introduced from three aspects:precursor synthesis,particle shaping,and sintering.Firstly,the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed.Specifically,seeds can reduce the phase transition temperature and improve fracture toughness.The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives.Then,the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed,and three methods of abrasive shaping are summarized.The micromold replication technique is highly advanced and can be used to prepare functional abrasives.Additionally,the influence of a new sintering method,namely,two-step sintering technique,on the microstructural and mechanical performance of ceramic corundum abrasives is summarized.Finally,the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.展开更多
Based on the Faraday’s Law, the shape evolution model was calculated depending on a function of time, and the influence of the variable current efficiency which was brought by the passivating electrolyte was included...Based on the Faraday’s Law, the shape evolution model was calculated depending on a function of time, and the influence of the variable current efficiency which was brought by the passivating electrolyte was included. The final shape determination was obtained by solving the model of electric-field distribution by the finite element method, at the same time flow parameters influencing on the shaping process were also considered. The results show that the experimental results are in close agreement with the theoretical ones.展开更多
基金the following organizations:the National Natural Science Foundation of China(Nos.51975305,51905289)the Major Research Project of Shandong Province(Nos.2019GGX104040 and2019GSF108236)+2 种基金the Shandong Provincial Natural Science Foundation of China(Nos.ZR2019PEE008)Major Science and Technology Innovation Engineering Projects of Shandong Province(No.2019JZZY020111)Applied Basic Research Youth Project of Qingdao Science and Technology Plan(No.19-6-2-63-cg)。
文摘Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness,high strength,and strong wearing resistance.Although superhard abrasives can machine the above-mentioned materials,their dressing and manufacturing costs are high.By contrast,ceramic corundum abrasives fabricated by sol–gel method is a costeffective product between conventional and superhard abrasives.Ceramic corundum abrasives exhibit self-sharpening and high toughness.In this review,the optimization methods of ceramic corundum abrasive properties are introduced from three aspects:precursor synthesis,particle shaping,and sintering.Firstly,the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed.Specifically,seeds can reduce the phase transition temperature and improve fracture toughness.The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives.Then,the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed,and three methods of abrasive shaping are summarized.The micromold replication technique is highly advanced and can be used to prepare functional abrasives.Additionally,the influence of a new sintering method,namely,two-step sintering technique,on the microstructural and mechanical performance of ceramic corundum abrasives is summarized.Finally,the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.
文摘Based on the Faraday’s Law, the shape evolution model was calculated depending on a function of time, and the influence of the variable current efficiency which was brought by the passivating electrolyte was included. The final shape determination was obtained by solving the model of electric-field distribution by the finite element method, at the same time flow parameters influencing on the shaping process were also considered. The results show that the experimental results are in close agreement with the theoretical ones.
