A procedure for evaluating the susceptibility of raw materials for the process of sintering of iron ore mixes is presented. The procedure relies on the evaluation of the amount and quality of the finest grain fraction...A procedure for evaluating the susceptibility of raw materials for the process of sintering of iron ore mixes is presented. The procedure relies on the evaluation of the amount and quality of the finest grain fraction. The method is based on determination of particular grain fractions. For the grain less than 0.15 mm, the determination of the a- mount is performed using an IPS （Infrared Particles Sizer） grain size analyzer and for the grain larger than 0.15 ram, the fraction is determined using the （wet and dry） screening methods. This allows for quantity assessment of the quality of material in terms of its susceptibility to self-pelletizing by calculating Total Ability for SelPPelletizing （TASP） index fT. The presented method, in combination with the grain size and chemical analyses, can serve for evaluation of suitability of raw material and mixes for the sintering process. Furthermore, the TASP index for 10 types of iron ores and concentrates was determined. The usability of the TASP index was verified by determination of its impact on yield of sintering process both in laboratory and in industry scale.展开更多
Pelletization is one of useful processes for the agglomeration of iron ore or concentrates. However, manganese ore fines are mainly agglomerated by sintering due to its high combined water which adversely affects the ...Pelletization is one of useful processes for the agglomeration of iron ore or concentrates. However, manganese ore fines are mainly agglomerated by sintering due to its high combined water which adversely affects the roasting performance of pellets. In this work, high pressure roll grinding(HPRG) process and optimization of temperature elevation system were investigated to improve the strength of fired manganese ore pellets. It is shown that the manganese ore possesses good ballability after being pretreated by HPRG twice, and good green balls were produced under the conditions of blending 2.0% bentonite in the feed, balling for 7 min at 16.00% moisture. High quality roasted pellets with the compressive strength of 2711 N per pellet were manufactured through preheating at 1050 °C for 10 min and firing at 1335 °C for 15 min by controlling the cracks formation. The fired manganese pellets keep the strength by the solid interconnection of recrystallized pyrolusite grains and the binding of manganite liquid phase which filled the pores and clearance among minerals. The product pellets contain high Mn grade and low impurities, and can be used to smelt ferromanganese, which provides a possible way to use imported manganese ore fines containing high combined water to produce high value ferromanganese.展开更多
Agricultural and agro-processing sector produces large stream of by-products that are either discarded or are underutilized.Lignocellulosic biomass especially crop residues’potential to green energy development has b...Agricultural and agro-processing sector produces large stream of by-products that are either discarded or are underutilized.Lignocellulosic biomass especially crop residues’potential to green energy development has been investigated.Material conditions as process variable was made a centerpiece of investigation in the present study since several parameters in the feedstock mixture come into interplay during pelletization.Moisture,binders,blending ratio,particle size,and principle feedstock material were the parameters of our interest in finding their effect on physical and thermochemical characteristics.It is also an endeavor to investigate low cost binder options in producing composite pellets of high quality.A Taguchi L9 orthogonal array experimental design was employed and Taguchi based Grey relational analysis was performed to determine the best combinatorial optimization of factor levels settings for producing best pellets.The optimal parameter level settings for pelletization was determined to be 3.18 mm wheat feedstock material blended with pine shavings at 60/40 ratio.An analysis of variance(ANOVA)was conducted to identify the contribution of each parameter.The magnitude of the significant impacts of parameters on performance characteristics were in the order of binder>blend ratio>grind>feedstock material.Results also showed that the physico-chemical characteristics of the pellets were concomitant with the proportion of ingredients or recipes in a blend.展开更多
This review article deals with various aspects of the extrusion–spheronization technique.The first part includes different steps in the production process of pellets such as granulation, extrusion, spheronization, an...This review article deals with various aspects of the extrusion–spheronization technique.The first part includes different steps in the production process of pellets such as granulation, extrusion, spheronization, and drying. In the second part, the parameters which can influence the quality of pellets including formulation(moisture content, granulating liquid,excipients, and drugs), equipment(mixer, extruder, friction plate, and extrusion screen) and process(extrusion speed, extrusion temperature, spheronizer load, spheronization time,spheronization speed, and drying method) are discussed. In the final part, methods available for characterization(particle size distribution, surface area, shape and sphericity, porosity,density, hardness and friability, flow properties, disintegration, and dissolution) of the pellets are explained.展开更多
文摘A procedure for evaluating the susceptibility of raw materials for the process of sintering of iron ore mixes is presented. The procedure relies on the evaluation of the amount and quality of the finest grain fraction. The method is based on determination of particular grain fractions. For the grain less than 0.15 mm, the determination of the a- mount is performed using an IPS （Infrared Particles Sizer） grain size analyzer and for the grain larger than 0.15 ram, the fraction is determined using the （wet and dry） screening methods. This allows for quantity assessment of the quality of material in terms of its susceptibility to self-pelletizing by calculating Total Ability for SelPPelletizing （TASP） index fT. The presented method, in combination with the grain size and chemical analyses, can serve for evaluation of suitability of raw material and mixes for the sintering process. Furthermore, the TASP index for 10 types of iron ores and concentrates was determined. The usability of the TASP index was verified by determination of its impact on yield of sintering process both in laboratory and in industry scale.
基金Project(2011GH561685)supported by the China Torch Program
文摘Pelletization is one of useful processes for the agglomeration of iron ore or concentrates. However, manganese ore fines are mainly agglomerated by sintering due to its high combined water which adversely affects the roasting performance of pellets. In this work, high pressure roll grinding(HPRG) process and optimization of temperature elevation system were investigated to improve the strength of fired manganese ore pellets. It is shown that the manganese ore possesses good ballability after being pretreated by HPRG twice, and good green balls were produced under the conditions of blending 2.0% bentonite in the feed, balling for 7 min at 16.00% moisture. High quality roasted pellets with the compressive strength of 2711 N per pellet were manufactured through preheating at 1050 °C for 10 min and firing at 1335 °C for 15 min by controlling the cracks formation. The fired manganese pellets keep the strength by the solid interconnection of recrystallized pyrolusite grains and the binding of manganite liquid phase which filled the pores and clearance among minerals. The product pellets contain high Mn grade and low impurities, and can be used to smelt ferromanganese, which provides a possible way to use imported manganese ore fines containing high combined water to produce high value ferromanganese.
文摘Agricultural and agro-processing sector produces large stream of by-products that are either discarded or are underutilized.Lignocellulosic biomass especially crop residues’potential to green energy development has been investigated.Material conditions as process variable was made a centerpiece of investigation in the present study since several parameters in the feedstock mixture come into interplay during pelletization.Moisture,binders,blending ratio,particle size,and principle feedstock material were the parameters of our interest in finding their effect on physical and thermochemical characteristics.It is also an endeavor to investigate low cost binder options in producing composite pellets of high quality.A Taguchi L9 orthogonal array experimental design was employed and Taguchi based Grey relational analysis was performed to determine the best combinatorial optimization of factor levels settings for producing best pellets.The optimal parameter level settings for pelletization was determined to be 3.18 mm wheat feedstock material blended with pine shavings at 60/40 ratio.An analysis of variance(ANOVA)was conducted to identify the contribution of each parameter.The magnitude of the significant impacts of parameters on performance characteristics were in the order of binder>blend ratio>grind>feedstock material.Results also showed that the physico-chemical characteristics of the pellets were concomitant with the proportion of ingredients or recipes in a blend.
文摘This review article deals with various aspects of the extrusion–spheronization technique.The first part includes different steps in the production process of pellets such as granulation, extrusion, spheronization, and drying. In the second part, the parameters which can influence the quality of pellets including formulation(moisture content, granulating liquid,excipients, and drugs), equipment(mixer, extruder, friction plate, and extrusion screen) and process(extrusion speed, extrusion temperature, spheronizer load, spheronization time,spheronization speed, and drying method) are discussed. In the final part, methods available for characterization(particle size distribution, surface area, shape and sphericity, porosity,density, hardness and friability, flow properties, disintegration, and dissolution) of the pellets are explained.
