NiCoCrAlTaY bond coat was deposited on pure nickel substrate by low pressure plasma spraying(LPPS), and ZrO2-8%Y2O3 (mass fraction) nanostructured and ZrO2-7%Y2O3 (mass fraction) conventional thermal barrier coatings(...NiCoCrAlTaY bond coat was deposited on pure nickel substrate by low pressure plasma spraying(LPPS), and ZrO2-8%Y2O3 (mass fraction) nanostructured and ZrO2-7%Y2O3 (mass fraction) conventional thermal barrier coatings(TBCs) were deposited by air plasma spraying(APS). The thermal shock behaviors of the nanostructured and conventional TBCs were investigated by quenching the coating samples in cold water from 1 150, 1 200 and 1 250 ℃, respectively. Scanning electron microscopy(SEM) was used to examine the microstructures of the samples after thermal shock testing. Energy dispersive analysis of X-ray(EDAX) was used to analyze the interface diffusion behavior of the bond coat elements. X-ray diffractometry(XRD) was used to analyze the constituent phases of the samples. Experimental results indicate that the nanostructured TBC is superior to the conventional TBC in thermal shock performance. Both the nanostructured and conventional TBCs fail along the bond coat/substrate interface. The constituent phase of the as-sprayed conventional TBC is diffusionless-transformed tetragonal(t′). However, the constituent phase of the as-sprayed nanostructured TBC is cubic(c). There is a difference in the crystal size at the spalled surfaces of the nanostructured and conventional TBCs. The constituent phases of the spalled surfaces are mainly composed of Ni2.88Cr1.12 and oxides of bond coat elements.展开更多
Agglomerated nanocrystalline ZrO2-8%Y2O3 powder prepared by spray drying was heat-treated in air at temperatures from 1200 ℃ to 1400 ℃ for 2 h. Scanning electron microscopy was used to examine the changes of particl...Agglomerated nanocrystalline ZrO2-8%Y2O3 powder prepared by spray drying was heat-treated in air at temperatures from 1200 ℃ to 1400 ℃ for 2 h. Scanning electron microscopy was used to examine the changes of particle size and morphology, and X-ray diffraction was used to analyze the change of constituent phases before and after the high temperature heat treatment. Nano-particle growth behavior was also investigated. The results show that the major constituent phase of the agglomerated nanocrystalline powder is tetragonal, and non-uniform growth of the nano-particles occurs while the heat treatment temperature reaches 1 300 ℃. This non-uniform growth phenomenon is related with the inhomogeneous distribution of Y2O3 in ZrO2. Nano-particles grow into micron particles through the mechanisms of gradual merging of nano-particles in some areas and sudden merging of nano-particles in other areas.展开更多
Nanocrystalline zirconia powder with high surface area and high tetragonal phase percentage is prepared by the precipitation method using ammonium hydroxide as a precipitating agent. The pH of precipitation, preparati...Nanocrystalline zirconia powder with high surface area and high tetragonal phase percentage is prepared by the precipitation method using ammonium hydroxide as a precipitating agent. The pH of precipitation, preparation temperature and calcinations＇ temperature are optimized.Crystallite size, specific surface area, tetragonal phase percentage and the thermal stability of the prepared samples are identified by diferent characterization tools such as X-ray difraction（XRD）, thermo gravimetric analysis（TGA）, diferential scanning calorimetry（DSC）, BET surface area, scanning electron microscopy（SEM） and transmission electron microscopy（TEM）. The optimum preparation parameters for obtaining nanocrystalline zirconia with high percentage of tetragonal phase and high surface area are pH 9, preparation temperature of 80℃ and calcinations＇ temperature of 400℃. The sample prepared under optimized conditions showed a high specific surface area of 179.2 m2/g, high tetragonal phase percentage of 81% and high catalytic activity（60%） for synthesis of butyl acetate ester.展开更多
The mesoporous nanocrystalline zircoina was synthesized via solid state reaction——structure directing method in the presence of Laponite. The introduction of La- ponite renders the higher thermal stability and lamel...The mesoporous nanocrystalline zircoina was synthesized via solid state reaction——structure directing method in the presence of Laponite. The introduction of La- ponite renders the higher thermal stability and lamellar track to the zirconia. Laponite acts as inhibitor for crystal growth and also hard template for the mesostructure. The role of Laponite is attributed to the interaction between the zirconia precursors and the nano-platelets of Laponite via the bridge of hydrophilic segments of surfactant. It results in the formation of Zr-O-Mg-O-Si frameworks in the direction of Laponite layer with the condensation of frameworks dur- ing the calcination process, which contributes the higher stability and lamellar structure to the nano-sized zirconia samples.展开更多
Nanocrystalline zirconia（ZrO） was synthesized using a microwave-hydrothermal process.The effect of pH on the crystallization of the ZrO2 powders was investigated.The phase and microstructure of ZrO2 powders were exa...Nanocrystalline zirconia（ZrO） was synthesized using a microwave-hydrothermal process.The effect of pH on the crystallization of the ZrO2 powders was investigated.The phase and microstructure of ZrO2 powders were examined using X-ray diffraction（XRD）,Raman spectroscopy,and transmission electron microscopy（TEM）.Results show that pure m-ZrO2 can be obtained at low pH（pH＆lt;2）.Pure t-ZrO2 is formed at pH = 7 and 14.The size of the ZrO2 crystals is in the range of 8-26 nm and decreases with increasing pH.The formation of m-ZrO2 results from the precipitation of ZrO2 from solution.The t-ZrO2 is formed through the in-situ structural rearrangement of amorphous Zr（OH）xOy.The stabilization of t-ZrO2 is attributed to the small crystal size and the adsorption of hydroxy ions on the surfaces of the crystals.展开更多
基金Project(1343-77212) supported by the Innovation Program for Graduate Students of Central South University, China
文摘NiCoCrAlTaY bond coat was deposited on pure nickel substrate by low pressure plasma spraying(LPPS), and ZrO2-8%Y2O3 (mass fraction) nanostructured and ZrO2-7%Y2O3 (mass fraction) conventional thermal barrier coatings(TBCs) were deposited by air plasma spraying(APS). The thermal shock behaviors of the nanostructured and conventional TBCs were investigated by quenching the coating samples in cold water from 1 150, 1 200 and 1 250 ℃, respectively. Scanning electron microscopy(SEM) was used to examine the microstructures of the samples after thermal shock testing. Energy dispersive analysis of X-ray(EDAX) was used to analyze the interface diffusion behavior of the bond coat elements. X-ray diffractometry(XRD) was used to analyze the constituent phases of the samples. Experimental results indicate that the nanostructured TBC is superior to the conventional TBC in thermal shock performance. Both the nanostructured and conventional TBCs fail along the bond coat/substrate interface. The constituent phase of the as-sprayed conventional TBC is diffusionless-transformed tetragonal(t′). However, the constituent phase of the as-sprayed nanostructured TBC is cubic(c). There is a difference in the crystal size at the spalled surfaces of the nanostructured and conventional TBCs. The constituent phases of the spalled surfaces are mainly composed of Ni2.88Cr1.12 and oxides of bond coat elements.
基金Project supported by the Priority Development Program of the Human Resources Ministry of China for Oversea Students
文摘Agglomerated nanocrystalline ZrO2-8%Y2O3 powder prepared by spray drying was heat-treated in air at temperatures from 1200 ℃ to 1400 ℃ for 2 h. Scanning electron microscopy was used to examine the changes of particle size and morphology, and X-ray diffraction was used to analyze the change of constituent phases before and after the high temperature heat treatment. Nano-particle growth behavior was also investigated. The results show that the major constituent phase of the agglomerated nanocrystalline powder is tetragonal, and non-uniform growth of the nano-particles occurs while the heat treatment temperature reaches 1 300 ℃. This non-uniform growth phenomenon is related with the inhomogeneous distribution of Y2O3 in ZrO2. Nano-particles grow into micron particles through the mechanisms of gradual merging of nano-particles in some areas and sudden merging of nano-particles in other areas.
文摘Nanocrystalline zirconia powder with high surface area and high tetragonal phase percentage is prepared by the precipitation method using ammonium hydroxide as a precipitating agent. The pH of precipitation, preparation temperature and calcinations＇ temperature are optimized.Crystallite size, specific surface area, tetragonal phase percentage and the thermal stability of the prepared samples are identified by diferent characterization tools such as X-ray difraction（XRD）, thermo gravimetric analysis（TGA）, diferential scanning calorimetry（DSC）, BET surface area, scanning electron microscopy（SEM） and transmission electron microscopy（TEM）. The optimum preparation parameters for obtaining nanocrystalline zirconia with high percentage of tetragonal phase and high surface area are pH 9, preparation temperature of 80℃ and calcinations＇ temperature of 400℃. The sample prepared under optimized conditions showed a high specific surface area of 179.2 m2/g, high tetragonal phase percentage of 81% and high catalytic activity（60%） for synthesis of butyl acetate ester.
文摘The mesoporous nanocrystalline zircoina was synthesized via solid state reaction——structure directing method in the presence of Laponite. The introduction of La- ponite renders the higher thermal stability and lamellar track to the zirconia. Laponite acts as inhibitor for crystal growth and also hard template for the mesostructure. The role of Laponite is attributed to the interaction between the zirconia precursors and the nano-platelets of Laponite via the bridge of hydrophilic segments of surfactant. It results in the formation of Zr-O-Mg-O-Si frameworks in the direction of Laponite layer with the condensation of frameworks dur- ing the calcination process, which contributes the higher stability and lamellar structure to the nano-sized zirconia samples.
基金Funded by National Natural Science Foundation of China(No.51302160)Natural Science Foundation of Shaanxi Province(Nos.2014JQ6226 and 2014JQ6213)+1 种基金China Postdoctoral Science Foundation(No.2015M570808)the Doctoral Scientific Research Foundation of Shaanxi University of Science&Technology(No.BJ14-20)
文摘Nanocrystalline zirconia（ZrO） was synthesized using a microwave-hydrothermal process.The effect of pH on the crystallization of the ZrO2 powders was investigated.The phase and microstructure of ZrO2 powders were examined using X-ray diffraction（XRD）,Raman spectroscopy,and transmission electron microscopy（TEM）.Results show that pure m-ZrO2 can be obtained at low pH（pH＆lt;2）.Pure t-ZrO2 is formed at pH = 7 and 14.The size of the ZrO2 crystals is in the range of 8-26 nm and decreases with increasing pH.The formation of m-ZrO2 results from the precipitation of ZrO2 from solution.The t-ZrO2 is formed through the in-situ structural rearrangement of amorphous Zr（OH）xOy.The stabilization of t-ZrO2 is attributed to the small crystal size and the adsorption of hydroxy ions on the surfaces of the crystals.
文摘目的 通过关注纳米8YSZ粉末在不同温度下烧结过程中的晶粒长大行为及相结构组成变化,获得纳米8YSZ粉末的高温稳定性,防止高温烧结导致纳米8YSZ涂层性能明显衰减,致使涂层在正常服役过程中过早失效。方法 采用共沉淀工艺合成低杂质含量的8YSZ纳米粉末,经过低温煅烧预处理后,在900～1200℃温度区间进行3～12 h的烧结。通过X射线衍射仪和扫描电子显微镜对纳米颗粒进行物相结构和形貌分析,根据Scherrer公式计算热处理后的颗粒平均晶粒尺寸,采用Arrhenius公式得到晶粒生长活化能,进而确定晶粒的生长机制。结果 经过低温煅烧预处理后,粉末绝大多数仍然保持非晶态结构,经过高温热处理后,粉末均完成了晶态转化,相结构基本为单一四方相。温度为900～1100℃时,晶粒生长的活化能为42.638 k J/mol;温度为1100～1200℃时,晶粒生长的活化能为3.849 k J/mol。结论 高温热处理后,纳米8YSZ粉末物相结构为单一四方相,可以保持高温稳定性,防止涂层性能明显衰减。温度为900～1200℃时,晶粒生长机制以表面扩散为主的聚合生长。
