A surface engineering approach for a novel pre-treatment of hard metal tool substrate for optimum adhesion of diamond coatings is presented. Firsfly, an alkaline solution was used to etch the WC grains to generate a r...A surface engineering approach for a novel pre-treatment of hard metal tool substrate for optimum adhesion of diamond coatings is presented. Firsfly, an alkaline solution was used to etch the WC grains to generate a rough surface for better mechanical interlocking. Subsequently, surface Co was removed by etching in acid solution. Then the hard metal substrate was boronized to form a compound interlayer which acted as an efficient diffusion barrier to prevent the outward diffusion of Co. Novel nano-microcrystalline composite diamond film coatings with a very smooth surface was deposited on the surface engineering pre-treated hard metal surface. Promising results of measurement in adhesion strength as well as field cutting tests have been obtained.展开更多
Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine cer...Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine ceramic powders, which are prepared by high-energy ball milling. High-resolution microscopy （FE-SEM） analyses show that the coating is composed of composite particle clusters with an average diameter of 1μm, and the coating is relatively dense without cracking during drying and sintering stages. XRD analyses show that the oxide coating is mainly composed of α-Al2O3 and γ-Al2O3. The oxidation tests performed at 600℃ in air show that the coatings are provided with much improved resistance against high temperature oxidation and scale spallation. It is indicated that nano-structured composite particles and reactive elements are integrated into the coatings, which plays an important role in preventing agglomeration of nano-particles and initiation of cracks.展开更多
文摘A surface engineering approach for a novel pre-treatment of hard metal tool substrate for optimum adhesion of diamond coatings is presented. Firsfly, an alkaline solution was used to etch the WC grains to generate a rough surface for better mechanical interlocking. Subsequently, surface Co was removed by etching in acid solution. Then the hard metal substrate was boronized to form a compound interlayer which acted as an efficient diffusion barrier to prevent the outward diffusion of Co. Novel nano-microcrystalline composite diamond film coatings with a very smooth surface was deposited on the surface engineering pre-treated hard metal surface. Promising results of measurement in adhesion strength as well as field cutting tests have been obtained.
基金Project supported by the National Natural Science Foundation of China (50271010)the Doctorial Foundation of JinanUniversity (B0606)
文摘Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine ceramic powders, which are prepared by high-energy ball milling. High-resolution microscopy （FE-SEM） analyses show that the coating is composed of composite particle clusters with an average diameter of 1μm, and the coating is relatively dense without cracking during drying and sintering stages. XRD analyses show that the oxide coating is mainly composed of α-Al2O3 and γ-Al2O3. The oxidation tests performed at 600℃ in air show that the coatings are provided with much improved resistance against high temperature oxidation and scale spallation. It is indicated that nano-structured composite particles and reactive elements are integrated into the coatings, which plays an important role in preventing agglomeration of nano-particles and initiation of cracks.
