Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows:the blowing time was exten...Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows:the blowing time was extended by approximately 1min by reducing the oxygen supply flow rate;calcium ferrite pellets were added to adjust the slag composition and viscosity;the dumping temperature was lowered by 30-50°C by the addition of calcium ferrite pellets during the double slag process to prevent phosphorus in the slag from returning to the molten steel;and the bottom-blown gas flow was increased during the blowing process.For 40 heats of comparative experiments,the rate of dephosphorization reached 91% and ranged between 87% and 95%;the phosphorus,sulfur,manganese,and oxygen contents calculated according to the compositions of molten steel and slag as well as the temperature of molten steel at the end-point of the basic oxygen furnace process were similar to the equilibrium values for the reaction between the slag and the steel.Less free calcium oxide and metallic iron were present in the final slag,and the surface of the slag mineral phase was smooth,clear,and well developed,which showed that the slag exhibited better melting effects than that produced using the conventional slag process.A steady phosphorus capacity in the slag and stable dephosphorization effects were achieved.展开更多
Na_(2)S,Na_(2)CO_(3),FeO,FeS and carbon were used to regulate the properties of slag or metal fractions,and their effects on metal growth and metal–slag separation behavior were investigated.The growth of ferronickel...Na_(2)S,Na_(2)CO_(3),FeO,FeS and carbon were used to regulate the properties of slag or metal fractions,and their effects on metal growth and metal–slag separation behavior were investigated.The growth of ferronickel grains can be enhanced by adding these additives,and Na_(2)S was the most effective.Na_(2)S,Na_(2)CO_(3) and FeO mainly affected the properties of slag,while carbon and FeS affected the metal fraction.The onset temperature of metal–slag separation was 1297℃ for the sample without additive,which was decreased to 1123 and 1101℃ after adding 3.30 wt.%Na_(2)S and 4.47 wt.%Na_(2)CO_(3),respectively.The onset temperature of metal–slag separation was mainly controlled by the slag fraction.The average apparent activation energy of metal grain growth was 125.32 kJ/mol without additive,and it decreased obviously after adding different additives.Na_(2)S also had the most remarkable effect on the decrease in activation energy.展开更多
基金financially supported by the Beijing Natural Science Foundation of China(No.2172057)
文摘Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows:the blowing time was extended by approximately 1min by reducing the oxygen supply flow rate;calcium ferrite pellets were added to adjust the slag composition and viscosity;the dumping temperature was lowered by 30-50°C by the addition of calcium ferrite pellets during the double slag process to prevent phosphorus in the slag from returning to the molten steel;and the bottom-blown gas flow was increased during the blowing process.For 40 heats of comparative experiments,the rate of dephosphorization reached 91% and ranged between 87% and 95%;the phosphorus,sulfur,manganese,and oxygen contents calculated according to the compositions of molten steel and slag as well as the temperature of molten steel at the end-point of the basic oxygen furnace process were similar to the equilibrium values for the reaction between the slag and the steel.Less free calcium oxide and metallic iron were present in the final slag,and the surface of the slag mineral phase was smooth,clear,and well developed,which showed that the slag exhibited better melting effects than that produced using the conventional slag process.A steady phosphorus capacity in the slag and stable dephosphorization effects were achieved.
基金support from the National Natural Science Foundation of China(No.51904047)the Fundamental and Frontier Research Project of Chongqing,China(No.cstc2020jcyj-msxmX0515)the State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization,China.
文摘Na_(2)S,Na_(2)CO_(3),FeO,FeS and carbon were used to regulate the properties of slag or metal fractions,and their effects on metal growth and metal–slag separation behavior were investigated.The growth of ferronickel grains can be enhanced by adding these additives,and Na_(2)S was the most effective.Na_(2)S,Na_(2)CO_(3) and FeO mainly affected the properties of slag,while carbon and FeS affected the metal fraction.The onset temperature of metal–slag separation was 1297℃ for the sample without additive,which was decreased to 1123 and 1101℃ after adding 3.30 wt.%Na_(2)S and 4.47 wt.%Na_(2)CO_(3),respectively.The onset temperature of metal–slag separation was mainly controlled by the slag fraction.The average apparent activation energy of metal grain growth was 125.32 kJ/mol without additive,and it decreased obviously after adding different additives.Na_(2)S also had the most remarkable effect on the decrease in activation energy.