In order to study the effect of Zr modification and riser size on microporosity defect distributions in WE54 alloy sand castings, the microporosity volume percentage in Zr-free and Zr-containing WE54 alloy plate casti...In order to study the effect of Zr modification and riser size on microporosity defect distributions in WE54 alloy sand castings, the microporosity volume percentage in Zr-free and Zr-containing WE54 alloy plate castings was determined by density measurement based on Archimedes＇ principle, and the microstructure of the microporosity defects was observed by optical microscopy and scanning electron microscopy. Then by using Procast software, the Niyama criterion was calculated in order to investigate the validity of Niyama criterion on prediction of microporosity defects in WE54 alloy sand castings. It is found from the density measurement results that Zr addition does not affect the microporosity distributions in WE54 alloy castings. While the distribution area of microporosity defect in the plate castings decreases significantly as the riser size increases. Based on the experimental results, a riser selection principle for production of compact WE54 alloy castings is proposed that the solidification modulus of the riser should be greater than that of the casting by 30%, simply mr ≥ 1.3mc. By comparing the experimental and simulating results, it is found that the predicted microporosity regions by Niyama criterion agrees well with experimental results, and a critical Niyama value of 0.4 ℃0.5 s0.5 mm-1 is suggested for prediction of microporosity formation in WE54 alloy sand castings.展开更多
Hot tearing is a common and severe defect occurring during solidification of castings. The rational understand- ing of hot tearing formation mechanism is beneficial to the foundry process design. In the present resear...Hot tearing is a common and severe defect occurring during solidification of castings. The rational understand- ing of hot tearing formation mechanism is beneficial to the foundry process design. In the present research, a new developed instrumented ＂CRC＂ equipment was applied in characterization of hot tearing in sand cast Mg-5 wt.% Y-4 wt.% RE （WE54） alloy with and without Zr addition. Microstructure observation and thermal analysis were carried out to help analyzing the results. The results showed that hot tearing onset occurs at a relatively low solid fraction （fs） in WE54 alloy sand castings, which indicates the participation of remaining liquid during hot tearing formation. Microstructure observation of the hot tearing surface also proves the liquid film existence between solidifying dendrites. The contraction strain caused by casting solidification induces the flowing of remaining liquid between solidifying dendrites and results in formation of interdendritic liquid films. These liquid films are separated by sufficient contraction stress and form hot cracks. The addition of Zr in WE54 alloy significantly refines the alloy microstructure and increases the solid fraction at hot tearing onset, both of which result in increasing of the fracture stress of interdendritic liquid film. Thus the hot tearing susceptibility of WE54 alloy is weakened by Zr addition.展开更多
The deformation behavior of the Mg-Y-Nd-Zr （WE54） alloy at temperatures between 25 and 400 ℃ was investigated by uniaxial and plans strain compression tests at strain rate values of 10-2 and 10^-4 s^-1. The results...The deformation behavior of the Mg-Y-Nd-Zr （WE54） alloy at temperatures between 25 and 400 ℃ was investigated by uniaxial and plans strain compression tests at strain rate values of 10-2 and 10^-4 s^-1. The results showed that the flow stress had a strong dependency on the loading condition. Yield stress and peak stress decreased with increasing deformation temperature and with decrease in the strain rate for both deformation types. The serration flow behavior was observed markedly at high temperatures and under a strain rate of 10^-4S^-1. The serration amplitude for samples deformed by plans strain compression was larger than that by uni- axial compression. Serrated flow was attributed to the interaction of dislocations with precipitates at 300 ℃ and to dynamic discon- tinuous recrystallization effects at 400 ℃.展开更多
基金supported by the National Basic Research Program of China(973 Program,No.2013CB632202)
文摘In order to study the effect of Zr modification and riser size on microporosity defect distributions in WE54 alloy sand castings, the microporosity volume percentage in Zr-free and Zr-containing WE54 alloy plate castings was determined by density measurement based on Archimedes＇ principle, and the microstructure of the microporosity defects was observed by optical microscopy and scanning electron microscopy. Then by using Procast software, the Niyama criterion was calculated in order to investigate the validity of Niyama criterion on prediction of microporosity defects in WE54 alloy sand castings. It is found from the density measurement results that Zr addition does not affect the microporosity distributions in WE54 alloy castings. While the distribution area of microporosity defect in the plate castings decreases significantly as the riser size increases. Based on the experimental results, a riser selection principle for production of compact WE54 alloy castings is proposed that the solidification modulus of the riser should be greater than that of the casting by 30%, simply mr ≥ 1.3mc. By comparing the experimental and simulating results, it is found that the predicted microporosity regions by Niyama criterion agrees well with experimental results, and a critical Niyama value of 0.4 ℃0.5 s0.5 mm-1 is suggested for prediction of microporosity formation in WE54 alloy sand castings.
基金financially supported by the National Basic Research Program of China(No.2013CB632202)
文摘Hot tearing is a common and severe defect occurring during solidification of castings. The rational understand- ing of hot tearing formation mechanism is beneficial to the foundry process design. In the present research, a new developed instrumented ＂CRC＂ equipment was applied in characterization of hot tearing in sand cast Mg-5 wt.% Y-4 wt.% RE （WE54） alloy with and without Zr addition. Microstructure observation and thermal analysis were carried out to help analyzing the results. The results showed that hot tearing onset occurs at a relatively low solid fraction （fs） in WE54 alloy sand castings, which indicates the participation of remaining liquid during hot tearing formation. Microstructure observation of the hot tearing surface also proves the liquid film existence between solidifying dendrites. The contraction strain caused by casting solidification induces the flowing of remaining liquid between solidifying dendrites and results in formation of interdendritic liquid films. These liquid films are separated by sufficient contraction stress and form hot cracks. The addition of Zr in WE54 alloy significantly refines the alloy microstructure and increases the solid fraction at hot tearing onset, both of which result in increasing of the fracture stress of interdendritic liquid film. Thus the hot tearing susceptibility of WE54 alloy is weakened by Zr addition.
文摘The deformation behavior of the Mg-Y-Nd-Zr （WE54） alloy at temperatures between 25 and 400 ℃ was investigated by uniaxial and plans strain compression tests at strain rate values of 10-2 and 10^-4 s^-1. The results showed that the flow stress had a strong dependency on the loading condition. Yield stress and peak stress decreased with increasing deformation temperature and with decrease in the strain rate for both deformation types. The serration flow behavior was observed markedly at high temperatures and under a strain rate of 10^-4S^-1. The serration amplitude for samples deformed by plans strain compression was larger than that by uni- axial compression. Serrated flow was attributed to the interaction of dislocations with precipitates at 300 ℃ and to dynamic discon- tinuous recrystallization effects at 400 ℃.
