In order to analyze the spray characteristics of non-circular nozzle holes based on the air-assisted spray system, the spray characteristics of circular and non-circular nozzles were studied under the pressure of 0.2-...In order to analyze the spray characteristics of non-circular nozzle holes based on the air-assisted spray system, the spray characteristics of circular and non-circular nozzles were studied under the pressure of 0.2-0.6 MPa and the spray volume of 1000-5000 mL/h. Elliptical nozzle and triangular nozzle are classified as non-circular geometries. The spray cone angle was measured by processing the spray image captured by a CCD camera. The measured spray cone angles of the circular nozzles were analyzed, and the axis switching phenomenon of minor plane of elliptical nozzle was found during the test. Among the three shapes of nozzles, the elliptical nozzle had the largest spray cone angle, and the triangular nozzle had the smallest. The velocity field obtained depended on the PIV system. The results show that for axial velocity, elliptical orifice spray has greater kinetic energy and smaller droplet size under the same working parameters. Compared with the circular and elliptical nozzles, triangular orifice reached maximum spray velocity the fastest, but its velocity decay was the fastest. For radial velocity, away from the axis, the spray velocity of the elliptical orifice was less affected by the injection parameters, and the velocity was less than that of circular orifice and triangle orifice. Increasing air pressure will weaken radial propagation. The increase of liquid spraying rate had no remarkable effect on the increase of spraying rate. The results of particle size analysis show that the particle size of the non-circular orifice is reduced compared with that of the circular orifice, which promotes the breakup of droplets to a certain extent and enhances the atomization effect.展开更多
The properties of droplets produced by existing on-demand injection systems are typically determined by the nozzle diameter,i.e.,only droplets with size larger than this diameter can be obtained.To solve this problem,...The properties of droplets produced by existing on-demand injection systems are typically determined by the nozzle diameter,i.e.,only droplets with size larger than this diameter can be obtained.To solve this problem,a system for electricfield-driven droplet injection and deposition was developed,and the related performances were compared with those of a standard pneumatic system.The results show that the diameter of droplets gen-erated accordingly can be significantly smaller than the nozzle diameter.In particular,the effects of frequency and duty ratio on the number of droplets were studied by assuming microcrystalline wax as work material.A deposi-tion matrix was obtained by using a nozzle with a diameter of 200μm.The average diameter of the matrix was 80.17μm with a standard deviation of 2.65μm and the average spacing was 301.25μm with a standard deviation of 6.80μm.Four deposition states after droplet injection were considered and verified under different velocities of F60,F10,F3,and F0.We also provide an explanation for the existence of a series of inclined columns showing up during the deposition processs.展开更多
基金Sponsored by the National Key R&D Project(Grant No.2019YFD1002500)the Key Projects of Science and Technology Support Plan of JiangsuP rovince(Grant No.BE2016341)the Open Fund of State Key Laboratory of Internal Combustion Engine(Grant No.GKF2015-004)。
文摘In order to analyze the spray characteristics of non-circular nozzle holes based on the air-assisted spray system, the spray characteristics of circular and non-circular nozzles were studied under the pressure of 0.2-0.6 MPa and the spray volume of 1000-5000 mL/h. Elliptical nozzle and triangular nozzle are classified as non-circular geometries. The spray cone angle was measured by processing the spray image captured by a CCD camera. The measured spray cone angles of the circular nozzles were analyzed, and the axis switching phenomenon of minor plane of elliptical nozzle was found during the test. Among the three shapes of nozzles, the elliptical nozzle had the largest spray cone angle, and the triangular nozzle had the smallest. The velocity field obtained depended on the PIV system. The results show that for axial velocity, elliptical orifice spray has greater kinetic energy and smaller droplet size under the same working parameters. Compared with the circular and elliptical nozzles, triangular orifice reached maximum spray velocity the fastest, but its velocity decay was the fastest. For radial velocity, away from the axis, the spray velocity of the elliptical orifice was less affected by the injection parameters, and the velocity was less than that of circular orifice and triangle orifice. Increasing air pressure will weaken radial propagation. The increase of liquid spraying rate had no remarkable effect on the increase of spraying rate. The results of particle size analysis show that the particle size of the non-circular orifice is reduced compared with that of the circular orifice, which promotes the breakup of droplets to a certain extent and enhances the atomization effect.
基金supported by the National Science Foundation of China(Grant Nos.51305128,52005059)Open Research Fund of State Key Laboratory of High-Performance Complex Manufacturing,and Central South University(Grant No.Kfkt2020-10)Key Scientific Research Project of Xuchang University(No.2023ZD001).
文摘The properties of droplets produced by existing on-demand injection systems are typically determined by the nozzle diameter,i.e.,only droplets with size larger than this diameter can be obtained.To solve this problem,a system for electricfield-driven droplet injection and deposition was developed,and the related performances were compared with those of a standard pneumatic system.The results show that the diameter of droplets gen-erated accordingly can be significantly smaller than the nozzle diameter.In particular,the effects of frequency and duty ratio on the number of droplets were studied by assuming microcrystalline wax as work material.A deposi-tion matrix was obtained by using a nozzle with a diameter of 200μm.The average diameter of the matrix was 80.17μm with a standard deviation of 2.65μm and the average spacing was 301.25μm with a standard deviation of 6.80μm.Four deposition states after droplet injection were considered and verified under different velocities of F60,F10,F3,and F0.We also provide an explanation for the existence of a series of inclined columns showing up during the deposition processs.
