A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), di...A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), differential thermal analyzer(DTA), and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure of F314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc. Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing.展开更多
This paper is focus on the corrosion resistance property analysis on three electric blasting of the coating-FeAl,FeCrAl,FeCrAlRE by electrochemical noise technology,acceleration of copper acetate salt spray accelerate...This paper is focus on the corrosion resistance property analysis on three electric blasting of the coating-FeAl,FeCrAl,FeCrAlRE by electrochemical noise technology,acceleration of copper acetate salt spray accelerated corrosion test.According to a comparative analysis of three tests coated by the Impedance curve,FeCrAlRE coating power spectral density(SPD)curve and Power curve,FeAl,FeCrAlRE coating has two more notable for the corrosion resistance properties than FeAl,FeCrAl coatings.展开更多
A set of fracture device was designed on the basis of traditional scratching-electrode technology and used to study the passivation process of two magnetron-sputtered stainless sleel coatings (amorphous and crystallin...A set of fracture device was designed on the basis of traditional scratching-electrode technology and used to study the passivation process of two magnetron-sputtered stainless sleel coatings (amorphous and crystalline struture). The results of fracture tests in 3.5 % NaCl aqueous solution show that the amorphous alloy has a high bare surface reactivity and a high passive rate in comparison with the crystalline alloy. The effect of structure on corrosion resistance is also discussed. The excellent corrosion resistance of amorphous alloy is considered to be partly attributed to its great passivation ability.展开更多
文摘A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), differential thermal analyzer(DTA), and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure of F314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc. Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing.
文摘This paper is focus on the corrosion resistance property analysis on three electric blasting of the coating-FeAl,FeCrAl,FeCrAlRE by electrochemical noise technology,acceleration of copper acetate salt spray accelerated corrosion test.According to a comparative analysis of three tests coated by the Impedance curve,FeCrAlRE coating power spectral density(SPD)curve and Power curve,FeAl,FeCrAlRE coating has two more notable for the corrosion resistance properties than FeAl,FeCrAl coatings.
文摘A set of fracture device was designed on the basis of traditional scratching-electrode technology and used to study the passivation process of two magnetron-sputtered stainless sleel coatings (amorphous and crystalline struture). The results of fracture tests in 3.5 % NaCl aqueous solution show that the amorphous alloy has a high bare surface reactivity and a high passive rate in comparison with the crystalline alloy. The effect of structure on corrosion resistance is also discussed. The excellent corrosion resistance of amorphous alloy is considered to be partly attributed to its great passivation ability.
