Electroslag surfacing with liquid metal （ESSLM） is an excellent method for producing high quality bimetallic compound rollers. The quality of each compound roller is primarily determined by the metallurgical quality...Electroslag surfacing with liquid metal （ESSLM） is an excellent method for producing high quality bimetallic compound rollers. The quality of each compound roller is primarily determined by the metallurgical quality of the combined interface. A GCrl5/40Cr compound roller is produced using an ESSLM non-consumable electrode electro- slag heating method. The temperature and electric fields produced by the ESSLM system are calculated. As the roller core moves downward in the mold, it passes through five sections., the preheating section, the rapid heating section, the temperature homogenizing section, the bimetal fusing section and the cooling section which listed from the top to bottom of the mold, respectively. The temperature distribution and the degree of the surface temperature fluctuation in the roller core are different for each section. Near the combined interface, four layers are found from the roller core to the cladding layer= the remelting layer, the fusion layer, the interface solidification layer and the chilling layer, re spectively. Among these, the fusion and interface solidification layers are the key transition zones that greatly influ- ence the combination quality. The surface temperature of the roller core prior to cladding is mainly determined by the drawing velocity, and the thickness of the transition layer increases as the drawing velocity decreases. A transition layer that is too thick or too thin will reduce the mechanical properties at the combined interface. Therefore, the drawing velocity should be limited to a moderate range to produce a satisfactory bimetallic Compound roller.展开更多
以某复合胎面胶料(TWR/FB)的共挤出过程为研究对象,利用Polyflow软件,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对2种胶料熔体在口模内外的流动进行了三维数值模拟,并将模拟得到的挤出断面和试验挤出断面进行了对比分析...以某复合胎面胶料(TWR/FB)的共挤出过程为研究对象,利用Polyflow软件,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对2种胶料熔体在口模内外的流动进行了三维数值模拟,并将模拟得到的挤出断面和试验挤出断面进行了对比分析。同时分析了牵引速度和预口型板的收敛角对共挤出的影响,结果表明,牵引速度对胶料离开口模后的形状和面积胀大比的影响显著,但对胶料在口模内部的流动状态影响不大;适当地增加预口型板收敛角可以增强胶料在口模内的流动性,提高挤出制品的质量。展开更多
基金Item Sponsored by National Natural Science Foundation of China(51165030)
文摘Electroslag surfacing with liquid metal （ESSLM） is an excellent method for producing high quality bimetallic compound rollers. The quality of each compound roller is primarily determined by the metallurgical quality of the combined interface. A GCrl5/40Cr compound roller is produced using an ESSLM non-consumable electrode electro- slag heating method. The temperature and electric fields produced by the ESSLM system are calculated. As the roller core moves downward in the mold, it passes through five sections., the preheating section, the rapid heating section, the temperature homogenizing section, the bimetal fusing section and the cooling section which listed from the top to bottom of the mold, respectively. The temperature distribution and the degree of the surface temperature fluctuation in the roller core are different for each section. Near the combined interface, four layers are found from the roller core to the cladding layer= the remelting layer, the fusion layer, the interface solidification layer and the chilling layer, re spectively. Among these, the fusion and interface solidification layers are the key transition zones that greatly influ- ence the combination quality. The surface temperature of the roller core prior to cladding is mainly determined by the drawing velocity, and the thickness of the transition layer increases as the drawing velocity decreases. A transition layer that is too thick or too thin will reduce the mechanical properties at the combined interface. Therefore, the drawing velocity should be limited to a moderate range to produce a satisfactory bimetallic Compound roller.
文摘以某复合胎面胶料(TWR/FB)的共挤出过程为研究对象,利用Polyflow软件,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对2种胶料熔体在口模内外的流动进行了三维数值模拟,并将模拟得到的挤出断面和试验挤出断面进行了对比分析。同时分析了牵引速度和预口型板的收敛角对共挤出的影响,结果表明,牵引速度对胶料离开口模后的形状和面积胀大比的影响显著,但对胶料在口模内部的流动状态影响不大;适当地增加预口型板收敛角可以增强胶料在口模内的流动性,提高挤出制品的质量。
