5182 Al alloy ingots with the diameters of 100 mm are produced by conventional and combined electromagnetic fields （CEMF） horizontal direction chill （HDC） cast- ing process. The effect of CEMF on the ingot surface...5182 Al alloy ingots with the diameters of 100 mm are produced by conventional and combined electromagnetic fields （CEMF） horizontal direction chill （HDC） cast- ing process. The effect of CEMF on the ingot surface quality and floating grains is investigated. The results show that the CEMF is effective in reducing the segregation layer in both top and bottom sub-surfaces. Big floating grains with coarse dendrite arms mainly distribute in the crescent-shaped area near the bottom in the conven- tional HDC casting ingot. With the application of the CEMF, they disappear in the whole cross section of the HDC casting ingot and the equiaxed grains are significantly refined.展开更多
The influences of out-phase electromagnetic field on the as-cast structure of horizontal direct chill casting aluminum alloy ingot were experimental by and numerical by studied. The results of numerical analysis show ...The influences of out-phase electromagnetic field on the as-cast structure of horizontal direct chill casting aluminum alloy ingot were experimental by and numerical by studied. The results of numerical analysis show that the interaction of the out-phase electromagnetic field and the melt can generate an electromagnetically induced forced flow in the melt, which, in turn, changes flow pattern and temperature field in the mold. The as-cast structure of the ingot can be greatly improved by the changes of flow pattern and temperature field. The results of experimental analysis show that with application of out-phase electromagnetic field, temperature distribution in the melt is more uniform, grain morphology changes from columnar grains to equiaxed grains and grain size decreases.展开更多
基金supported by the National Natural Science Foundation of China(Nos.51204053 and 51074048)Research Fund for the Doctoral Program of Higher Education of China(No.20090042120001)+2 种基金Central University Basic R&D Operating Expenses(No.N100409006)China Postdoctoral Science Foundation(No.20110491518)National Basic Research Program of China(973Program)(No.2012CB619506)
文摘5182 Al alloy ingots with the diameters of 100 mm are produced by conventional and combined electromagnetic fields （CEMF） horizontal direction chill （HDC） cast- ing process. The effect of CEMF on the ingot surface quality and floating grains is investigated. The results show that the CEMF is effective in reducing the segregation layer in both top and bottom sub-surfaces. Big floating grains with coarse dendrite arms mainly distribute in the crescent-shaped area near the bottom in the conven- tional HDC casting ingot. With the application of the CEMF, they disappear in the whole cross section of the HDC casting ingot and the equiaxed grains are significantly refined.
基金Supported by Postdoctor Fund of Northeastern University
文摘The influences of out-phase electromagnetic field on the as-cast structure of horizontal direct chill casting aluminum alloy ingot were experimental by and numerical by studied. The results of numerical analysis show that the interaction of the out-phase electromagnetic field and the melt can generate an electromagnetically induced forced flow in the melt, which, in turn, changes flow pattern and temperature field in the mold. The as-cast structure of the ingot can be greatly improved by the changes of flow pattern and temperature field. The results of experimental analysis show that with application of out-phase electromagnetic field, temperature distribution in the melt is more uniform, grain morphology changes from columnar grains to equiaxed grains and grain size decreases.
