A technological clayey sandstone sample from Wadi Qena locality, Eastern Desert of Egypt, was directed to processing. Fine kaolin and clean silica sand were produced after intensive attrition scrubbing of the sample. ...A technological clayey sandstone sample from Wadi Qena locality, Eastern Desert of Egypt, was directed to processing. Fine kaolin and clean silica sand were produced after intensive attrition scrubbing of the sample. To increase the quality of the produced silica, it was subjected to reverse anionic flotation to minimize its iron content. In this respect, conventional flotation tests using three anionic oxyhydryl surfactants namely: sodium dodecyl benzene sulphonate, sodium naphtha sulphonate, and sodium dodecyl sulphate, were tried. Results showed a privilege action for sodium dodecyl sulphate to remove most of the iron oxide content of the sample. A statistical Box-Behnken design was constructed to optimize the process efficiency. It was shown that from a flotation feed contained 360 ppm Fe<sub>2</sub>O<sub>3</sub> and 1190 ppm Al<sub>2</sub>O<sub>3</sub>, sand concentrate contained 29 ppm Fe<sub>2</sub>O<sub>3</sub> and 564 ppm Al<sub>2</sub>O<sub>3</sub>, was produced. The optimum flotation conditions were 3.86 kg/t sodium dodecyl sulphate dose, 3.22 flotation pulp pH, 1226 rpm impeller speed, and 22.24 L/min airflow rate. Variables interaction effects results showed that flotation separation efficiency was significantly influenced by air flow rate and cell impeller speed of the process.展开更多
Huge amounts of tailing dumps as a result of mines’ blasting operations were impacting economic and environmental problems. Evaluation of one of these tailing dumps of the Eastern Desert of Egypt showed the presence ...Huge amounts of tailing dumps as a result of mines’ blasting operations were impacting economic and environmental problems. Evaluation of one of these tailing dumps of the Eastern Desert of Egypt showed the presence of reasonable amount of cassiterite mineral reaching 0.199% SnO<sub>2</sub>. The mineral cassiterite was found as finely disseminated particulates, reached to 5 microns, within varieties of quartz-feldspar-hornblende-biotite granitic formations. In the present study, the processing regime considered from the beginning the alignment between reaching cassiterite mineral liberation size, and its extreme brittleness character. Stirring ball milling technique was applied to produce <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 mm product with minimum fines as possible, which was left aside for a separate study. The ground product <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 + 0.074 mm was subjected to joint shaking table/dry high intensity magnetic separation techniques after splitting it into two fractions, <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 + 0.21 mm and <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.21 + 0.074 mm. Each fraction was separately subjected to “Wilfley” shaking table. At optimum conditions, a shaking table concentrate was obtained with 0.29% SnO<sub>2</sub> and an operational recovery reached 96.94% from a feeding contained 0.19% SnO<sub>2</sub>. The heavies and the two middling products after shaking table were directed separately after dryness to dry high intensity magnetic separation using “Eriez” rare earth roll separator, meanwhile the light fractions were rejected. Mathematically designed experiments were applied to optimize the separation process. At optimum conditions, a final cassiterite concentrate was obtained with 11.25% SnO<sub>2</sub>, and an operational recovery 94.08%. 展开更多
Talc has found a steadily increasing number of uses such as cosmetics, steatite and cordierite ceramics, for pitch control in the paper industry and as a reinforcing filler in rubber, etc. In this research, the amenab...Talc has found a steadily increasing number of uses such as cosmetics, steatite and cordierite ceramics, for pitch control in the paper industry and as a reinforcing filler in rubber, etc. In this research, the amenability of some Egyptian carboniferous finely disseminated talc ores to beneficiation by flotation was investigated on laboratory scale. The original talc sample is characterized by low MgO content (25.40%), low SiO<sub>2</sub> (45.71%), high CaO content (6.32%) and high L.O.I. (11.35%), indicating its low grade. Attrition scrubbing of the crushed ores was found to be an unconventional process, not only for fine talc production, but also for proper separation of the harder carbonaceous gangue. Talc pre-concentrates, less than 0.074 μm, were prepared by attrition scrubbing in the laboratory having 8.40% L.O.I. with a yield reaching 74.70%. Cleaner talc concentrate with L.O.I. content averaging 6.70% was obtained by flotation in the presence of Aerofroth 71 with a yield reaching 64.71%. This was relatively improved by the use of a selective (quaternary amine) talc collector and in presence of a selective carbonate depressant (soda ash). Flotation of the fine ground talc (less than 22 μm) produced a talc concentrate assaying 6.90% L.O.I. with a yield recovery of 62.91%. However, different talc concentrates obtained by just natural floatability or by the use of small dose of Aerofroth 71, or by the application of quaternary amine in presence of carbonate depressant, satisfy the requirement of paper coating, ceramics production, functional filler, and pharmaceuticals applications. Tailings could also be used in carpets, roofs, and tiles production industries.展开更多
文摘A technological clayey sandstone sample from Wadi Qena locality, Eastern Desert of Egypt, was directed to processing. Fine kaolin and clean silica sand were produced after intensive attrition scrubbing of the sample. To increase the quality of the produced silica, it was subjected to reverse anionic flotation to minimize its iron content. In this respect, conventional flotation tests using three anionic oxyhydryl surfactants namely: sodium dodecyl benzene sulphonate, sodium naphtha sulphonate, and sodium dodecyl sulphate, were tried. Results showed a privilege action for sodium dodecyl sulphate to remove most of the iron oxide content of the sample. A statistical Box-Behnken design was constructed to optimize the process efficiency. It was shown that from a flotation feed contained 360 ppm Fe<sub>2</sub>O<sub>3</sub> and 1190 ppm Al<sub>2</sub>O<sub>3</sub>, sand concentrate contained 29 ppm Fe<sub>2</sub>O<sub>3</sub> and 564 ppm Al<sub>2</sub>O<sub>3</sub>, was produced. The optimum flotation conditions were 3.86 kg/t sodium dodecyl sulphate dose, 3.22 flotation pulp pH, 1226 rpm impeller speed, and 22.24 L/min airflow rate. Variables interaction effects results showed that flotation separation efficiency was significantly influenced by air flow rate and cell impeller speed of the process.
文摘Huge amounts of tailing dumps as a result of mines’ blasting operations were impacting economic and environmental problems. Evaluation of one of these tailing dumps of the Eastern Desert of Egypt showed the presence of reasonable amount of cassiterite mineral reaching 0.199% SnO<sub>2</sub>. The mineral cassiterite was found as finely disseminated particulates, reached to 5 microns, within varieties of quartz-feldspar-hornblende-biotite granitic formations. In the present study, the processing regime considered from the beginning the alignment between reaching cassiterite mineral liberation size, and its extreme brittleness character. Stirring ball milling technique was applied to produce <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 mm product with minimum fines as possible, which was left aside for a separate study. The ground product <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 + 0.074 mm was subjected to joint shaking table/dry high intensity magnetic separation techniques after splitting it into two fractions, <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.51 + 0.21 mm and <span style="white-space:nowrap;"><span style="white-space:nowrap;">−</span></span>0.21 + 0.074 mm. Each fraction was separately subjected to “Wilfley” shaking table. At optimum conditions, a shaking table concentrate was obtained with 0.29% SnO<sub>2</sub> and an operational recovery reached 96.94% from a feeding contained 0.19% SnO<sub>2</sub>. The heavies and the two middling products after shaking table were directed separately after dryness to dry high intensity magnetic separation using “Eriez” rare earth roll separator, meanwhile the light fractions were rejected. Mathematically designed experiments were applied to optimize the separation process. At optimum conditions, a final cassiterite concentrate was obtained with 11.25% SnO<sub>2</sub>, and an operational recovery 94.08%.
文摘Talc has found a steadily increasing number of uses such as cosmetics, steatite and cordierite ceramics, for pitch control in the paper industry and as a reinforcing filler in rubber, etc. In this research, the amenability of some Egyptian carboniferous finely disseminated talc ores to beneficiation by flotation was investigated on laboratory scale. The original talc sample is characterized by low MgO content (25.40%), low SiO<sub>2</sub> (45.71%), high CaO content (6.32%) and high L.O.I. (11.35%), indicating its low grade. Attrition scrubbing of the crushed ores was found to be an unconventional process, not only for fine talc production, but also for proper separation of the harder carbonaceous gangue. Talc pre-concentrates, less than 0.074 μm, were prepared by attrition scrubbing in the laboratory having 8.40% L.O.I. with a yield reaching 74.70%. Cleaner talc concentrate with L.O.I. content averaging 6.70% was obtained by flotation in the presence of Aerofroth 71 with a yield reaching 64.71%. This was relatively improved by the use of a selective (quaternary amine) talc collector and in presence of a selective carbonate depressant (soda ash). Flotation of the fine ground talc (less than 22 μm) produced a talc concentrate assaying 6.90% L.O.I. with a yield recovery of 62.91%. However, different talc concentrates obtained by just natural floatability or by the use of small dose of Aerofroth 71, or by the application of quaternary amine in presence of carbonate depressant, satisfy the requirement of paper coating, ceramics production, functional filler, and pharmaceuticals applications. Tailings could also be used in carpets, roofs, and tiles production industries.
