The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the micros...The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.展开更多
Ductility and electrical conductivity of metallic materials are inversely correlated with their strength,resulting in a difficulty of optimizing all three simultaneously. We design an Al-Sc-Zr-based alloy using semiso...Ductility and electrical conductivity of metallic materials are inversely correlated with their strength,resulting in a difficulty of optimizing all three simultaneously. We design an Al-Sc-Zr-based alloy using semisolid extrusion to yield a good trade-off between strength and ductility along with excellent electrical conductivity. The Al-0.35Sc-0.2Zr wire with a diameter of 3 mm exhibited the best combined properties： a tensile strength of 210 ± 2 MPa, elongation of 7.6% ± 0.5%, and an electrical conductivity of 34.9 ± 0.05 MS/m. The average particle size of nanosized Al3（Sc, Zr） precipitates increased from 6.5 ± 0.5 nm to 25.0 ± 0.5 nm as the aging time increased from 1 h to 96 h at 380 °C, accompanied by the corresponding volume fraction variation from（6.2 ± 0.1） × 10^（-4） to（3.7 ± 0.1） × 10^（-3）. As proved by transmission electron microscopy observation, the high strength originates from the effective blockage of dislocation motion by numerous nanosized Al3（Sc, Zr） precipitates whilst both electrical conductivity and ductility remain at a high level due to the coherent precipitates possessing an extremely low electrical resistivity.展开更多
Addition of Al-5Ti-1B alloy to molten aluminum alloys can refine α-Al grains effectively and thereby improve their strength and toughness. TiAl;and TiB;in Al-5Ti-1B alloy are the main secondary-phase particles for re...Addition of Al-5Ti-1B alloy to molten aluminum alloys can refine α-Al grains effectively and thereby improve their strength and toughness. TiAl;and TiB;in Al-5Ti-1B alloy are the main secondary-phase particles for refinement, while the understanding on the effect of their sizes on α-Al grain refinement continues to be fragmented. Therefore, Al-5Ti-1B alloys with various sizes and morphologies of the secondary-phase particles were prepared by equal channel angular pressing（ECAP）. Evolution of the secondary-phase particles during ECAP process and their impact on α-Al grain refinement were studied by X-ray diffraction and scanning electron microscope（SEM）. Results show that during the ECAP process, micro-cracks firstly appeared inside TiAl;particles and then gradually expanded, which resulted in continuous refinement of TiAl;particles. In addition, micro-distribution uniformity of TiB;particles was improved due to the impingement of TiAl;particles to TiB;clusters during deformation. Excessively large sizes of TiAl;particles would reduce the number of effective heterogeneous nucleus and thus resulted in poor grain refinement effectiveness. Moreover, excessively small TiAl;particles would reduce inhibitory factors for grain growth Q and weaken grain refinement effectiveness. Therefore, an optimal size range of 18-22 μm for TiAl;particles was suggested.展开更多
A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al...A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.展开更多
Based on experiments and first-principles calculations,the microstructures and mechanical properties of as-cast and solution treated Mg-10Gd-4Y-xZn-0.6Zr(x=0,1,2,wt.%)alloys are investigated.The transformation process...Based on experiments and first-principles calculations,the microstructures and mechanical properties of as-cast and solution treated Mg-10Gd-4Y-xZn-0.6Zr(x=0,1,2,wt.%)alloys are investigated.The transformation process of long-period stacking ordered(LPSO)structure during solidification and heat treatment and its effect on the mechanical properties of experimental alloys are discussed.Results reveal that the stacking faults and 18R LPSO phases appear in the as-cast Mg-10Gd-4Y-1Zn-0.6Zr and Mg-10Gd-4Y-2Zn-0.6Zr alloys,respectively.After solution treatment,the stacking faults and 18R LPSO phase transform into 14H LPSO phase.The Enthalpies of formation and reaction energy of 14H and 18R LPSO are calculated based on first-principles.Results show that the alloying ability of 18R is stronger than that of 14H.The reaction energies show that the 14H LPSO phase is more stable than the 18R LPSO.The elastic properties of the 14H and 18R LPSO phases are also evaluated by first-principles calculations,and the results are in good agreement with the experimental results.The precipitation of LPSO phase improves the tensile strength,yield strength and elongation of the alloy.After solution treatment,the Mg-10Gd-4Y-2Zn-0.6Zr alloy has the best mechanical properties,and its ultimate tensile strength and yield strength are 278.7 MPa and 196.4 MPa,respectively.The elongation of Mg-10Gd-4Y-2Zn-0.6Zr reaches 15.1,which is higher than that of Mg-10Gd-4Y0.6Zr alloy.The improving mechanism of elastic modulus by the LPSO phases and the influence on the alloy mechanical properties are also analyzed.展开更多
A novel continuous semisolid rolling process for producing AZ31 alloy strip was developed. The process parameters were optimized, and microstructure and properties of AZ31 alloy prepared by the process were studied. T...A novel continuous semisolid rolling process for producing AZ31 alloy strip was developed. The process parameters were optimized, and microstructure and properties of AZ31 alloy prepared by the process were studied. The results reveal that primary grains of the strip become coarse, and the grain structure transforms from round shape to dendrite with the increment of casting temperature gradually. Eutectic phase fraction and primary grain size increase with the increment of roll speed. The primary grain size decreases firstly and then increases with the increment of the vibration frequency correspondingly. When the casting temperature is from 650℃to 690℃, the roll speed is 0.069 m·s- 1, and the vibration frequency is about 80 Hz, AZ31 alloy strip with a cross section size of 4 mm×160 mm was prepared by the proposed process. The ultimate tensile strength and elongation are improved 1% and 57 %, respectively.展开更多
A mathematic model of the solid fraction during rheo-casting by the cooling sloping plate process was established, and the effects of the process parameters on the solid fraction were analyzed. The calculation results...A mathematic model of the solid fraction during rheo-casting by the cooling sloping plate process was established, and the effects of the process parameters on the solid fraction were analyzed. The calculation results show that the experimental result is approximately agreed with the calculation value. The effect of the casting temperature on the change rate of the solid fraction is not obvious. But the beginning solidification length is greatly influenced by the casting temperature. The beginning solidification length increases with the increment of the casting temperature. The effect of the sloping angle on the solid fraction becomes obvious with the increment of the sloping plate length. The solid fraction increases sharply with the decrease of the initial thickness of the melt. The melt initial thickness between 15 and 20 mm is suggested.展开更多
A biodegradable metallic ureteral stent with suitable mechanical properties and antibacterial activity remains a challenge.Here we reveal the scientific significance of a biodegradable Mg-Sr-Ag alloy with a favorable ...A biodegradable metallic ureteral stent with suitable mechanical properties and antibacterial activity remains a challenge.Here we reveal the scientific significance of a biodegradable Mg-Sr-Ag alloy with a favorable combination of balanced mechanical properties,adjustable indwelling time in urinary tract and evident antibacterial activity via in vivo experiments in a swine model.Attributed to the rheo-solidification process,equiaxial microstructure and significantly refined grains(average grain size:27.1μm)were achieved.Mg17Sr2 and Mg4Ag were found as the primary precipitates in the matrix,due to which the alloy obtained ca.111%increase in ultimate tensile strength in comparison to pure magnesium.Both the in vitro and in vivo results demonstrated the satisfactory biocompatibility of the alloy.Histological evaluation and bioindicators analysis suggested that there was no tissue damage,inflammation and lesions in the urinary system caused by the degradation process.The stent also improved the post-operative bladder functions viewed from the urodynamic results.Our findings highlight the potential of this alloy as antibacterial biodegradable urinary implant material.展开更多
A novel semisolid rheo-rolling process of AZ91 alloy was proposed. The microstructure formation mechanism of AZ91 magnesium alloy during the process was studied. The results reveal that the eruptive nucleation and the...A novel semisolid rheo-rolling process of AZ91 alloy was proposed. The microstructure formation mechanism of AZ91 magnesium alloy during the process was studied. The results reveal that the eruptive nucleation and the heterogeneous nucleation exist. During the grain growth process, the grain breakage took place and transformed into fine spherical or rosette grains on the sloping plate gradually, the other grain growth style is direct globular growth. Due to the secondary crystallization of the remnant liquids in the roll gap, the microstructure of the strip becomes finer with the increment of the casting temperature from 650℃ to 690℃. But when the casting temperature reached 710℃, a part of the liquid alloy transformed into the eutectic phases, and the primary grains ripened to form coarse dendrites. In the casting temperature range from 650℃ to 690℃, AZ91 alloy strip with fine spherical or rosette grains was prepared by the proposed process.展开更多
In this work,the mechanical properties and strengthening mechanisms induced by microstructural evolution in a rheo-extruded 5087 alloy processed via accumulative continuous extrusion forming(ACEF)were investigated.Ele...In this work,the mechanical properties and strengthening mechanisms induced by microstructural evolution in a rheo-extruded 5087 alloy processed via accumulative continuous extrusion forming(ACEF)were investigated.Electron back-scattered diffraction(EBSD)and transmission electron microscopy(TEM)were utilized to characterize the microstructure of the alloy subjected to ACEF with various passes.The grain refinement caused by continuous dynamic recrystallization(CDRX)was discussed.The results demonstrated that after 3 passes of ACEF,there was a significant grain refinement effect on the alloy,and the average grain size decreased from 45.6μm to 2.5μm;the ultimate tensile strength(UTS)and yield strength(YS)of the alloy increased to 362.8 MPa and 234.6 MPa,respectively.Dislocation cells/walls generated during deformation promoted the formation of low angle grain boundaries(LAGBs).The accumulative strain accelerated the transformation of LAGBs to high angle grain boundaries(HAGBs).Dislocation pile-up enhanced the driving force of CDRX,and nano-sized Al_6(Mn,Fe)phases at the grain boundaries inhibited the growth of grains due to the pinning effect.Based on the quantitative estimation,dislocation strengthening and grain boundary strengthening dominated the enhancement in YS of the ACEFed alloy.展开更多
Al-Mg-Si alloys(6000 series)exhibit a promising prospect as conductive materials due to their high specific strength,high electrical conductivity,excellent formability,good weldability,corrosion resistance and relativ...Al-Mg-Si alloys(6000 series)exhibit a promising prospect as conductive materials due to their high specific strength,high electrical conductivity,excellent formability,good weldability,corrosion resistance and relatively low cost[1-3].These optimum properties are largely attributed to the formation of small-sized,coherent or semi-coherent and metastable phases brought by aging treatment[1,4].展开更多
Heat transfer of flow melt and grain refining mechanism during melt treatment by the cooling sloping plate were investigated. The results show that the cooling sloping plate can refine not only grains of alloys but al...Heat transfer of flow melt and grain refining mechanism during melt treatment by the cooling sloping plate were investigated. The results show that the cooling sloping plate can refine not only grains of alloys but also can obviously refine pure metal. Cooling ability of the plate is the key factor that induces grain refining, the plate material and the flow amount can affect cooling rate of the melt and thus affect refining effectiveness. The cooling rate of the melt on the cooling sloping plate is much faster than that of the conventional casting process, which can reach 1000 K/s and belongs to meta-rapid solidification scope. The thickness of the temperature boundary layer is much larger than that of the velocity boundary layer on the sloping plate, but the temperature gradient is small in the temperature boundary layer. Under strong cooling action by the cooling plate, most parts of the melt on the plate surface can form undercooling, which causes continuous eruptive nucleation, this is the main grain refining mechanism, and the heterogeneous nucleation on the plate surface is a helpful supplement for the nucleation.展开更多
The introduction of biodegradable implant materials has significantly improved the postoperative subjective feelings of patients within the past few decades,among which magnesium alloy is widely considered a favorable...The introduction of biodegradable implant materials has significantly improved the postoperative subjective feelings of patients within the past few decades,among which magnesium alloy is widely considered a favorable choice as its appropriate biodegradability and evident antibacterial activity.Here,we reveal a semisolid rheo-formed Mg–Zn–Sr alloy ureteral implant that displayed suitable degradability and biocompatibility in a pig model.Refined non-dendritic microstructure was observed in the rheo-formed alloy,which led to ca.47%increase in ultimate tensile strength(from 195.0 MPa to 288.1 MPa)and more homogeneous degradation process compared with the untreated alloy.No post-interventional inflammation or pathological changes of the test animals were observed during the implantation period,and the corrosion rate(0.22±0.04 mm·y^(-1))perfectly fitted the clinical ureteral stent indwelling time.The urine bacteria numbers decreased from 88±13 CFU·mL^(-1)at 7 weeks post operation to 59±8 CFU·mL^(-1)at 14 weeks post operation,which confirmed the evident antibacterial activity of the alloy.Our study demonstrates that the Mg–Zn–Sr alloy is clinically safe for urinary system,enabling its efficacious use as ureteral implant materials.展开更多
The microstructure,mechanical performance,and electrical conductivity of Cu-Te alloy fabricated by continuous extrusion were quantitatively investigated.The results demonstrate that the grain size of the Cu-Te alloy i...The microstructure,mechanical performance,and electrical conductivity of Cu-Te alloy fabricated by continuous extrusion were quantitatively investigated.The results demonstrate that the grain size of the Cu-Te alloy is refined significantly by incomplete dynamic recrystallization.The Cu2Te phase stimulates recrystallization and inhibits subgrain growth.After extrusion,the tensile strength increases from217.8±4.8 MPa to 242.5±3.7 MPa,the yield strength increases from 65.1±3.5 MPa to 104.3±3.8 MPa,and the yield to tensile strength ratio is improved from 0.293±0.015 to 0.43±.0.091,while the electrical conductivity of room temperature decreases from 95.8±0.38%International Annealed Cu Standard(IACS)to 94.0%±0.32%IACS.The quantitative analysis shows that the increment caused by dislocation strengthening and boundary strengthening account for 84.6%of the yield strength of the extruded Cu-Te alloy and the electrical resistivity induced by grain boundaries and dislocations accounts for 1.6%of the electrical resistivity of the extruded Cu-Te alloy.Dislocations and boundaries contribute greatly to the increase of yield strength,but less to the increase of electrical resistivity.展开更多
This paper experimentally investigated the flexural behavior of reinforced recycled aggregate concrete(RAC)beams reinforced with glass fiber-reinforced polymer(GFRP)bars.A total of twelve beams were built and tested u...This paper experimentally investigated the flexural behavior of reinforced recycled aggregate concrete(RAC)beams reinforced with glass fiber-reinforced polymer(GFRP)bars.A total of twelve beams were built and tested up to failure under four-point bending.The main parameters were reinforcement ratio(0.38%,0.60%,and 1.17%),recycled aggregate replacement ratio(R=0,50%,and 100%)and longitudinal reinforcement types(GFRP and steel).The flexural capacity,failure modes,flexibility deformation,reinforcement strains and crack distribution of the tested beams were investigated and compared with the calculation models of American code ACI 440.1-R-15,Canadian code CSA S806-12 and ISIS-M03-07.The tested results indicated that the reinforcement ratio has great influence on the ultimate load,crack width and deflection of GFRP-RAC beams,the recycled aggregate replacement ratio has little influence on it.However,it was found that the reinforcement ratio has no obvious influence on the cracking load which was only related to the recycled aggregate replacement ratio.The average cracking load decreased by 5%and 15%as the recycled aggregate replacement ratio increased from 0 to 50%and 100%.For the steel-RAC beams,the ultimate load was found to be about 1/2 of the ultimate load of GFRP-RAC beam under the same condition and the trend of strain,deflection and crack width were different from GFRP-RAC beams.This is due to the different material properties of GFRP bars and steel rebar.On the other hand,the calculation results showed that ACI 440.1-R-15 and CSA S806-12 underestimated the ultimate load of GFRP-RAC beams.Moreover,the deflection prediction of GFRP-RAC beams by CSA S806-12 is relatively accurate compared with ACI 440.1-R-15 and ISIS-M03-07.As for the prediction of crack width,the results of ACI 440.1-R-15 prediction were in good agreement with the experimental results at the ultimate load,with the average value of 1.09±0.28.展开更多
基金The authors would like to thank the National Natural Science Foundation of China and Baoshan Iron&Steel Co.of Shanghai for financial support under the grant No.50274020.
文摘The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.
基金supported by the National Natural Science Foundation of China (Grant No. 51674077)the fund of the State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology (SKLAB02015005)
文摘Ductility and electrical conductivity of metallic materials are inversely correlated with their strength,resulting in a difficulty of optimizing all three simultaneously. We design an Al-Sc-Zr-based alloy using semisolid extrusion to yield a good trade-off between strength and ductility along with excellent electrical conductivity. The Al-0.35Sc-0.2Zr wire with a diameter of 3 mm exhibited the best combined properties： a tensile strength of 210 ± 2 MPa, elongation of 7.6% ± 0.5%, and an electrical conductivity of 34.9 ± 0.05 MS/m. The average particle size of nanosized Al3（Sc, Zr） precipitates increased from 6.5 ± 0.5 nm to 25.0 ± 0.5 nm as the aging time increased from 1 h to 96 h at 380 °C, accompanied by the corresponding volume fraction variation from（6.2 ± 0.1） × 10^（-4） to（3.7 ± 0.1） × 10^（-3）. As proved by transmission electron microscopy observation, the high strength originates from the effective blockage of dislocation motion by numerous nanosized Al3（Sc, Zr） precipitates whilst both electrical conductivity and ductility remain at a high level due to the coherent precipitates possessing an extremely low electrical resistivity.
基金financial support provided by the National Natural Science Foundation of China(Nos.51674077 and 51474063)
文摘Addition of Al-5Ti-1B alloy to molten aluminum alloys can refine α-Al grains effectively and thereby improve their strength and toughness. TiAl;and TiB;in Al-5Ti-1B alloy are the main secondary-phase particles for refinement, while the understanding on the effect of their sizes on α-Al grain refinement continues to be fragmented. Therefore, Al-5Ti-1B alloys with various sizes and morphologies of the secondary-phase particles were prepared by equal channel angular pressing（ECAP）. Evolution of the secondary-phase particles during ECAP process and their impact on α-Al grain refinement were studied by X-ray diffraction and scanning electron microscope（SEM）. Results show that during the ECAP process, micro-cracks firstly appeared inside TiAl;particles and then gradually expanded, which resulted in continuous refinement of TiAl;particles. In addition, micro-distribution uniformity of TiB;particles was improved due to the impingement of TiAl;particles to TiB;clusters during deformation. Excessively large sizes of TiAl;particles would reduce the number of effective heterogeneous nucleus and thus resulted in poor grain refinement effectiveness. Moreover, excessively small TiAl;particles would reduce inhibitory factors for grain growth Q and weaken grain refinement effectiveness. Therefore, an optimal size range of 18-22 μm for TiAl;particles was suggested.
基金This work was financially supported by the National Natural Science Foundation of China (No.50604007)the Natural ScienceFoundation of Liaoning Province, China (No.20062016)
文摘A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.
基金supported by the National Key Research and Development Program of China[grant No.2018YFB2001800]National Natural Science Foundation of China[grant No.51871184]Dalian High-level Talents Innovation Support Program[grant No.2021RD06]。
文摘Based on experiments and first-principles calculations,the microstructures and mechanical properties of as-cast and solution treated Mg-10Gd-4Y-xZn-0.6Zr(x=0,1,2,wt.%)alloys are investigated.The transformation process of long-period stacking ordered(LPSO)structure during solidification and heat treatment and its effect on the mechanical properties of experimental alloys are discussed.Results reveal that the stacking faults and 18R LPSO phases appear in the as-cast Mg-10Gd-4Y-1Zn-0.6Zr and Mg-10Gd-4Y-2Zn-0.6Zr alloys,respectively.After solution treatment,the stacking faults and 18R LPSO phase transform into 14H LPSO phase.The Enthalpies of formation and reaction energy of 14H and 18R LPSO are calculated based on first-principles.Results show that the alloying ability of 18R is stronger than that of 14H.The reaction energies show that the 14H LPSO phase is more stable than the 18R LPSO.The elastic properties of the 14H and 18R LPSO phases are also evaluated by first-principles calculations,and the results are in good agreement with the experimental results.The precipitation of LPSO phase improves the tensile strength,yield strength and elongation of the alloy.After solution treatment,the Mg-10Gd-4Y-2Zn-0.6Zr alloy has the best mechanical properties,and its ultimate tensile strength and yield strength are 278.7 MPa and 196.4 MPa,respectively.The elongation of Mg-10Gd-4Y-2Zn-0.6Zr reaches 15.1,which is higher than that of Mg-10Gd-4Y0.6Zr alloy.The improving mechanism of elastic modulus by the LPSO phases and the influence on the alloy mechanical properties are also analyzed.
基金financially supported by the National Natural Science Foundation for Outstanding Young Scholars of China (No. 51222405)the National Natural Science Foundation of China (No. 51034002)+1 种基金the Fok Ying-Tong Education Foundation (No. 132002)the National Basic Research Program of China(No. 2011CB610405)
文摘A novel continuous semisolid rolling process for producing AZ31 alloy strip was developed. The process parameters were optimized, and microstructure and properties of AZ31 alloy prepared by the process were studied. The results reveal that primary grains of the strip become coarse, and the grain structure transforms from round shape to dendrite with the increment of casting temperature gradually. Eutectic phase fraction and primary grain size increase with the increment of roll speed. The primary grain size decreases firstly and then increases with the increment of the vibration frequency correspondingly. When the casting temperature is from 650℃to 690℃, the roll speed is 0.069 m·s- 1, and the vibration frequency is about 80 Hz, AZ31 alloy strip with a cross section size of 4 mm×160 mm was prepared by the proposed process. The ultimate tensile strength and elongation are improved 1% and 57 %, respectively.
基金supported by the National Natural Science Foundation of China (Nos.51034002 and 50974038)National Program for Fundamental Research and Development of China (No.2011CB610405)
文摘A mathematic model of the solid fraction during rheo-casting by the cooling sloping plate process was established, and the effects of the process parameters on the solid fraction were analyzed. The calculation results show that the experimental result is approximately agreed with the calculation value. The effect of the casting temperature on the change rate of the solid fraction is not obvious. But the beginning solidification length is greatly influenced by the casting temperature. The beginning solidification length increases with the increment of the casting temperature. The effect of the sloping angle on the solid fraction becomes obvious with the increment of the sloping plate length. The solid fraction increases sharply with the decrease of the initial thickness of the melt. The melt initial thickness between 15 and 20 mm is suggested.
基金This work was supported by National Natural Science Foundation of China(grant numbers 51771045 and U1764254)Special thanks are due to the instrumental analysis from Analytical and Testing Center,Northeastern University.The authors sincerely acknowledge the Animal Experimental Center of China Medical University for the in vivo experiments.
文摘A biodegradable metallic ureteral stent with suitable mechanical properties and antibacterial activity remains a challenge.Here we reveal the scientific significance of a biodegradable Mg-Sr-Ag alloy with a favorable combination of balanced mechanical properties,adjustable indwelling time in urinary tract and evident antibacterial activity via in vivo experiments in a swine model.Attributed to the rheo-solidification process,equiaxial microstructure and significantly refined grains(average grain size:27.1μm)were achieved.Mg17Sr2 and Mg4Ag were found as the primary precipitates in the matrix,due to which the alloy obtained ca.111%increase in ultimate tensile strength in comparison to pure magnesium.Both the in vitro and in vivo results demonstrated the satisfactory biocompatibility of the alloy.Histological evaluation and bioindicators analysis suggested that there was no tissue damage,inflammation and lesions in the urinary system caused by the degradation process.The stent also improved the post-operative bladder functions viewed from the urodynamic results.Our findings highlight the potential of this alloy as antibacterial biodegradable urinary implant material.
基金financially supported by the National Natural Science Foundation for Outstanding Young Scholars of China(No.51222405)National Natural Science Foundation of China(No.51034002)+2 种基金the Fok Ying Tong Education Foundation(No.132002)the Basic Scientific Research Operation of Center University(Nos.N120602002 and N120502001)Chinese National Program for Fundamental Research and Development(No.2011CB610405)
文摘A novel semisolid rheo-rolling process of AZ91 alloy was proposed. The microstructure formation mechanism of AZ91 magnesium alloy during the process was studied. The results reveal that the eruptive nucleation and the heterogeneous nucleation exist. During the grain growth process, the grain breakage took place and transformed into fine spherical or rosette grains on the sloping plate gradually, the other grain growth style is direct globular growth. Due to the secondary crystallization of the remnant liquids in the roll gap, the microstructure of the strip becomes finer with the increment of the casting temperature from 650℃ to 690℃. But when the casting temperature reached 710℃, a part of the liquid alloy transformed into the eutectic phases, and the primary grains ripened to form coarse dendrites. In the casting temperature range from 650℃ to 690℃, AZ91 alloy strip with fine spherical or rosette grains was prepared by the proposed process.
基金supported by the National Key Research and Development Program of China[No.2018YFB2001800]the National Natural Science Foundation of China(No.51871184)+1 种基金the Dalian High-level Talents Innovation Support Program(No.2021RD06)the Dongguan Graduate Workstation Project(No.20201900300032)。
文摘In this work,the mechanical properties and strengthening mechanisms induced by microstructural evolution in a rheo-extruded 5087 alloy processed via accumulative continuous extrusion forming(ACEF)were investigated.Electron back-scattered diffraction(EBSD)and transmission electron microscopy(TEM)were utilized to characterize the microstructure of the alloy subjected to ACEF with various passes.The grain refinement caused by continuous dynamic recrystallization(CDRX)was discussed.The results demonstrated that after 3 passes of ACEF,there was a significant grain refinement effect on the alloy,and the average grain size decreased from 45.6μm to 2.5μm;the ultimate tensile strength(UTS)and yield strength(YS)of the alloy increased to 362.8 MPa and 234.6 MPa,respectively.Dislocation cells/walls generated during deformation promoted the formation of low angle grain boundaries(LAGBs).The accumulative strain accelerated the transformation of LAGBs to high angle grain boundaries(HAGBs).Dislocation pile-up enhanced the driving force of CDRX,and nano-sized Al_6(Mn,Fe)phases at the grain boundaries inhibited the growth of grains due to the pinning effect.Based on the quantitative estimation,dislocation strengthening and grain boundary strengthening dominated the enhancement in YS of the ACEFed alloy.
基金financially supported by the National Key Research and Development Program(No.2018YFB2001800)the National Natural Science Foundation of China(Nos.51871184 and 51974083)。
文摘Al-Mg-Si alloys(6000 series)exhibit a promising prospect as conductive materials due to their high specific strength,high electrical conductivity,excellent formability,good weldability,corrosion resistance and relatively low cost[1-3].These optimum properties are largely attributed to the formation of small-sized,coherent or semi-coherent and metastable phases brought by aging treatment[1,4].
基金financially supported by the National Natural Science Foundation of China (Nos. 51034002 and 50974038)the Fok Ying Tong Education Foundation (No. 132002)National Basic Research Program of China (973 program)(No.2011CB610405)
文摘Heat transfer of flow melt and grain refining mechanism during melt treatment by the cooling sloping plate were investigated. The results show that the cooling sloping plate can refine not only grains of alloys but also can obviously refine pure metal. Cooling ability of the plate is the key factor that induces grain refining, the plate material and the flow amount can affect cooling rate of the melt and thus affect refining effectiveness. The cooling rate of the melt on the cooling sloping plate is much faster than that of the conventional casting process, which can reach 1000 K/s and belongs to meta-rapid solidification scope. The thickness of the temperature boundary layer is much larger than that of the velocity boundary layer on the sloping plate, but the temperature gradient is small in the temperature boundary layer. Under strong cooling action by the cooling plate, most parts of the melt on the plate surface can form undercooling, which causes continuous eruptive nucleation, this is the main grain refining mechanism, and the heterogeneous nucleation on the plate surface is a helpful supplement for the nucleation.
基金National Natural Science Foundation of China(grant numbers 51771045 and U1764254)the Fundamental Research Funds for the Central Universities(grant number N2002016)for the financial supports。
文摘The introduction of biodegradable implant materials has significantly improved the postoperative subjective feelings of patients within the past few decades,among which magnesium alloy is widely considered a favorable choice as its appropriate biodegradability and evident antibacterial activity.Here,we reveal a semisolid rheo-formed Mg–Zn–Sr alloy ureteral implant that displayed suitable degradability and biocompatibility in a pig model.Refined non-dendritic microstructure was observed in the rheo-formed alloy,which led to ca.47%increase in ultimate tensile strength(from 195.0 MPa to 288.1 MPa)and more homogeneous degradation process compared with the untreated alloy.No post-interventional inflammation or pathological changes of the test animals were observed during the implantation period,and the corrosion rate(0.22±0.04 mm·y^(-1))perfectly fitted the clinical ureteral stent indwelling time.The urine bacteria numbers decreased from 88±13 CFU·mL^(-1)at 7 weeks post operation to 59±8 CFU·mL^(-1)at 14 weeks post operation,which confirmed the evident antibacterial activity of the alloy.Our study demonstrates that the Mg–Zn–Sr alloy is clinically safe for urinary system,enabling its efficacious use as ureteral implant materials.
基金the National Key Research and Development Program of China(No.2018YFB2001800)Key Scientific and Technological Project in Liaoning Province of China in 2021(No.2021JH/10400080)Dalian High Level Talent Innovation Support Program in Liaoning Province of China in 2021(No.2021RD06)。
文摘The microstructure,mechanical performance,and electrical conductivity of Cu-Te alloy fabricated by continuous extrusion were quantitatively investigated.The results demonstrate that the grain size of the Cu-Te alloy is refined significantly by incomplete dynamic recrystallization.The Cu2Te phase stimulates recrystallization and inhibits subgrain growth.After extrusion,the tensile strength increases from217.8±4.8 MPa to 242.5±3.7 MPa,the yield strength increases from 65.1±3.5 MPa to 104.3±3.8 MPa,and the yield to tensile strength ratio is improved from 0.293±0.015 to 0.43±.0.091,while the electrical conductivity of room temperature decreases from 95.8±0.38%International Annealed Cu Standard(IACS)to 94.0%±0.32%IACS.The quantitative analysis shows that the increment caused by dislocation strengthening and boundary strengthening account for 84.6%of the yield strength of the extruded Cu-Te alloy and the electrical resistivity induced by grain boundaries and dislocations accounts for 1.6%of the electrical resistivity of the extruded Cu-Te alloy.Dislocations and boundaries contribute greatly to the increase of yield strength,but less to the increase of electrical resistivity.
基金The authors gratefully acknowledge the support of the National Natural Science Foundation of China(51704029)Liaoning Revitalization Talents Program(XLYC1807044,XLYC1807050).
文摘This paper experimentally investigated the flexural behavior of reinforced recycled aggregate concrete(RAC)beams reinforced with glass fiber-reinforced polymer(GFRP)bars.A total of twelve beams were built and tested up to failure under four-point bending.The main parameters were reinforcement ratio(0.38%,0.60%,and 1.17%),recycled aggregate replacement ratio(R=0,50%,and 100%)and longitudinal reinforcement types(GFRP and steel).The flexural capacity,failure modes,flexibility deformation,reinforcement strains and crack distribution of the tested beams were investigated and compared with the calculation models of American code ACI 440.1-R-15,Canadian code CSA S806-12 and ISIS-M03-07.The tested results indicated that the reinforcement ratio has great influence on the ultimate load,crack width and deflection of GFRP-RAC beams,the recycled aggregate replacement ratio has little influence on it.However,it was found that the reinforcement ratio has no obvious influence on the cracking load which was only related to the recycled aggregate replacement ratio.The average cracking load decreased by 5%and 15%as the recycled aggregate replacement ratio increased from 0 to 50%and 100%.For the steel-RAC beams,the ultimate load was found to be about 1/2 of the ultimate load of GFRP-RAC beam under the same condition and the trend of strain,deflection and crack width were different from GFRP-RAC beams.This is due to the different material properties of GFRP bars and steel rebar.On the other hand,the calculation results showed that ACI 440.1-R-15 and CSA S806-12 underestimated the ultimate load of GFRP-RAC beams.Moreover,the deflection prediction of GFRP-RAC beams by CSA S806-12 is relatively accurate compared with ACI 440.1-R-15 and ISIS-M03-07.As for the prediction of crack width,the results of ACI 440.1-R-15 prediction were in good agreement with the experimental results at the ultimate load,with the average value of 1.09±0.28.
