Porous biodegradable Mg and its alloys are considered to have a great potential to serve as ideal bone substitutes.The recent progress in additive manufacturing(AM) has prompted its application to fabricate Mg scaffol...Porous biodegradable Mg and its alloys are considered to have a great potential to serve as ideal bone substitutes.The recent progress in additive manufacturing(AM) has prompted its application to fabricate Mg scaffolds with geometrically ordered porous structures.Extrusionbased AM,followed by debinding and sintering,has been recently demonstrated as a powerful approach to fabricating such Mg scaffolds,which can avoid some crucial problems encountered when applying powder bed fusion AM techniques.However,such pure Mg scaffolds exhibit a too high rate of in vitro biodegradation.In the present research,alloying through a pre-alloyed Mg-Zn powder was ultilized to enhance the corrosion resistance and mechanical properties of AM geometrically ordered Mg-Zn scaffolds simultaneously.The in vitro biodegradation behavior,mechanical properties,and electrochemical response of the fabricated Mg-Zn scaffolds were evaluated.Moreover,the response of preosteoblasts to these scaffolds was systematically evaluated and compared with their response to pure Mg scaffolds.The Mg-Zn scaffolds with a porosity of 50.3% and strut density of 93.1% were composed of the Mg matrix and MgZn2second phase particles.The in vitro biodegradation rate of the Mg-Zn scaffolds decreased by 81% at day 1,as compared to pure Mg scaffolds.Over 28 days of static immersion in modified simulated body fluid,the corrosion rate of the Mg-Zn scaffolds decreased from 2.3± 0.9 mm/y to 0.7±0.1 mm/y.The yield strength and Young’s modulus of the Mg-Zn scaffolds were about 3 times as high as those of pure Mg scaffolds and remained within the range of those of trabecular bone throughout the biodegradation tests.Indirect culture of MC3T3-E1 preosteoblasts in Mg-Zn extracts indicated favorable cytocompatibility.In direct cell culture,some cells could spread and form filopodia on the surface of the Mg-Zn scaffolds.Overall,this study demonstrates the great potential of the extrusion-based AM Mg-Zn scaffolds to be further developed as biodegradable bone-substituting bioma展开更多
A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this techniq...A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this technique. However, very few studies have focused on the optimization of the nanocrystalline plasma electrolytic nitrocarburising process parameters. In this study, a design of experiment （DOE） technique, the Taguchi method, has been used to optimize the nanocrystalline plasma electrolytic nitrocarburising not only for surface hardening but also for the corrosion protection of 316L austenitic stainless steel by controlling the coating processes factors. The experimental design consisted of four factors （Urea concentration, electrical conductivity of electrolyte, voltage and duration of process）, each containing three levels. Potentiodynamic polarization measurements were carried out to determine the corrosion resistance of the coated samples. The results were analyzed with related software. An analysis of the mean of signal-to-noise （S/N） ratio indicated that the corrosion resistance of nanocrystalline plasma electrolytic nitrocarburised 316L stainless steel was influenced significantly by the levels in the Taguchi orthogonal array. The optimized coating parameters for corrosion resistance are 1150 g/L for urea concentration, 360 mS/cm for electrical conductivity of electrolyte, 260 V for applied voltage, 6 min for treatment time. The percentage of contribution for each factor was determined by the analysis of variance （ANOVA）. The results showed that the applied voltage is the most significant factor affecting the corrosion resistance of the coatings.展开更多
基金China Scholarship Council (CSC) for financial support。
文摘Porous biodegradable Mg and its alloys are considered to have a great potential to serve as ideal bone substitutes.The recent progress in additive manufacturing(AM) has prompted its application to fabricate Mg scaffolds with geometrically ordered porous structures.Extrusionbased AM,followed by debinding and sintering,has been recently demonstrated as a powerful approach to fabricating such Mg scaffolds,which can avoid some crucial problems encountered when applying powder bed fusion AM techniques.However,such pure Mg scaffolds exhibit a too high rate of in vitro biodegradation.In the present research,alloying through a pre-alloyed Mg-Zn powder was ultilized to enhance the corrosion resistance and mechanical properties of AM geometrically ordered Mg-Zn scaffolds simultaneously.The in vitro biodegradation behavior,mechanical properties,and electrochemical response of the fabricated Mg-Zn scaffolds were evaluated.Moreover,the response of preosteoblasts to these scaffolds was systematically evaluated and compared with their response to pure Mg scaffolds.The Mg-Zn scaffolds with a porosity of 50.3% and strut density of 93.1% were composed of the Mg matrix and MgZn2second phase particles.The in vitro biodegradation rate of the Mg-Zn scaffolds decreased by 81% at day 1,as compared to pure Mg scaffolds.Over 28 days of static immersion in modified simulated body fluid,the corrosion rate of the Mg-Zn scaffolds decreased from 2.3± 0.9 mm/y to 0.7±0.1 mm/y.The yield strength and Young’s modulus of the Mg-Zn scaffolds were about 3 times as high as those of pure Mg scaffolds and remained within the range of those of trabecular bone throughout the biodegradation tests.Indirect culture of MC3T3-E1 preosteoblasts in Mg-Zn extracts indicated favorable cytocompatibility.In direct cell culture,some cells could spread and form filopodia on the surface of the Mg-Zn scaffolds.Overall,this study demonstrates the great potential of the extrusion-based AM Mg-Zn scaffolds to be further developed as biodegradable bone-substituting bioma
文摘A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this technique. However, very few studies have focused on the optimization of the nanocrystalline plasma electrolytic nitrocarburising process parameters. In this study, a design of experiment （DOE） technique, the Taguchi method, has been used to optimize the nanocrystalline plasma electrolytic nitrocarburising not only for surface hardening but also for the corrosion protection of 316L austenitic stainless steel by controlling the coating processes factors. The experimental design consisted of four factors （Urea concentration, electrical conductivity of electrolyte, voltage and duration of process）, each containing three levels. Potentiodynamic polarization measurements were carried out to determine the corrosion resistance of the coated samples. The results were analyzed with related software. An analysis of the mean of signal-to-noise （S/N） ratio indicated that the corrosion resistance of nanocrystalline plasma electrolytic nitrocarburised 316L stainless steel was influenced significantly by the levels in the Taguchi orthogonal array. The optimized coating parameters for corrosion resistance are 1150 g/L for urea concentration, 360 mS/cm for electrical conductivity of electrolyte, 260 V for applied voltage, 6 min for treatment time. The percentage of contribution for each factor was determined by the analysis of variance （ANOVA）. The results showed that the applied voltage is the most significant factor affecting the corrosion resistance of the coatings.
