Phase transformation of tetragonal ZrO2 to monoclinic phase and also increment of bond coat oxidation kinetic（TGO thickening） can substantially restrict the life time of thermal barrier coating systems（TBCs）. So, ...Phase transformation of tetragonal ZrO2 to monoclinic phase and also increment of bond coat oxidation kinetic（TGO thickening） can substantially restrict the life time of thermal barrier coating systems（TBCs）. So, nanostructured and conventional Y2O3 stabilized ZrO2 coatings were evaluated in fused V2O5-Na2SO4 salts during thermal exposure in air. Microstructural characterization showed lower hot corrosion products（monoclinic zirconia, YVO4 crystals） formation and reduction of TGO thickness in thermal barrier coating system consisting of nanostructured Y2O3 stabilized ZrO2（YSZ） top coat. It was found that inhomogeneities, pores and micro-cracks played a principal role in the molten salts infiltration into the YSZ coating during three steps of hot corrosion process. In the nanostructured YSZ coating with tri-model structure, nano zones which surrounded by fully molten parts could fill the aforementioned defects and could act as barrier for the oxygen and corrosive molten salts penetration into the TBC.展开更多
Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the othe...Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution （bi-layered TGO thickness） and durability of thermal barrier coating systems during cyclic oxidation.展开更多
Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly l...Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly limit their application range.It is widely recognized that surface treatment is the most commonly utilized technique for remarkably improving a substrate’s surface characteristics.Numerous methods have been introduced for the surface treatment of Mg and Mg-based alloys to improve their corrosion behavior and tribological performance.Among these,thermal spray(TS)technology provides several methods for deposition of various functional metallic,ceramic,cermet,or other coatings tailored to particular conditions.Recent researches have shown the tremendous potential for thermal spray coated Mg alloys for biomedical and industrial applications.In this context,the cold spray(CS)method,as a comparatively new TS coating technique,can generate the coating layer using kinetic energy rather than combined thermal and kinetic energies,like the high-velocity oxy-fuel(HVOF)spray method.Moreover,the CS process,as a revolutionary method,is able to repair and refurbish with a faster turnaround time;it also provides solutions that do not require dealing with the thermal stresses that are part of the other repair processes,such as welding or other TS processes using a high-temperature flame.In this review paper,the recently designed coatings that are specifically applied to Mg alloys(primarily for industrial applications)employing various coating processes are reviewed.Because of the increased utilization of CS technology for both 3D printed(additively manufactured)coatings and repair of structurally critical components,the most recent CS methods for the surface treatment,repair,and refurbishment of Mg alloys as well as their benefits and restrictions are then discussed and reviewed in detail.Lastly,the prospects of this field of study are briefly discussed,along with a summary of the presented work.展开更多
A thermally grown oxide （TGO） layer is formed at the interface of bond coat/top coat. The TGO growth during thermal exposure in air plays an important role in the spallation of the ceramic layer from the bond coat. ...A thermally grown oxide （TGO） layer is formed at the interface of bond coat/top coat. The TGO growth during thermal exposure in air plays an important role in the spallation of the ceramic layer from the bond coat. High temperature oxidation resistance of four types of atmospheric plasma sprayed TBCs was investigated. These coatings were oxidized at 1000 °C for 24, 48 and 120 h in a normal electric furnace under air atmosphere. Microstructural characterization showed that the growth of the TGO layer in nano NiCrAlY/YSZ/nano Al2O3 coating is much lower than in other coatings. Moreover, EDS and XRD analyses revealed the formation of Ni（Cr,Al）2O4 mixed oxides （as spinel） and NiO onto the Al2O3 （TGO） layer. The formation of detrimental mixed oxides （spinels） on the Al2O3 （TGO） layer of nano NiCrAlY/YSZ/nano Al2O3 coating is much lower compared to that of other coatings after 120 h of high temperature oxidation at 1000 °C.展开更多
Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the co...Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule heating.Compared to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg components.By doing so,their mechanical,tribological,and corrosion properties can be tailored.Although great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single work.The motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for Mg.To do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation mechanisms.It was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle crystallinity.The addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning effect.In degradative environments,their performance depends on their structural features and whether they have secondary phased composites.In industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling sectors.The prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS components.Despite these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well understood.In total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.展开更多
Fluorine-doped hydroxyapatite(FHA) and calcium deficient hydroxyapatite(CDHA) were coated on the surface biodegradable magnesium alloy using electrochemical deposition(ED) technique. Coating characterization was inves...Fluorine-doped hydroxyapatite(FHA) and calcium deficient hydroxyapatite(CDHA) were coated on the surface biodegradable magnesium alloy using electrochemical deposition(ED) technique. Coating characterization was investigated X-ray diffraction(XRD), Fourier-transformed infrared spectroscopy(FTIR), transmission electron microscopy(TEM), scanni electron microscopy(SEM) and energy dispersive X-ray spectroscopy(EDS). The result shows that nano-FHA coated samp presents nano needle-like structure, which is oriented perpendicular to the surface of the substrate with denser and more unifo layers compared to the nano-CDHA coated sample. The nano-FHA coating shows smaller crystallite size(65 nm) compared to t nano-CDHA coating(95 nm); however, CDHA presents thicker layer(19 μm in thickness) compared to the nano-FHA(15 μm thickness). The corrosion behaviour determined by polarization, immersion and hydrogen evolution tests indicates that the nano-FH and nano-CDHA coatings significantly decrease corrosion rate and induce passivation. The nano-FHA and nano-CDHA coatings c accelerate the formation of bone-like apatite layer and significantly decrease the dissolution rate as compared to the uncoated M alloy. The nano-FHA coating provides effective protection to Mg alloy and presents the highest corrosion resistance. Therefore, t nano-FHA coating on Mg alloy is suggested as a great candidate for orthopaedic applications.展开更多
The influence of hydrofluoric acid（HF） treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations...The influence of hydrofluoric acid（HF） treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations at room temperature.Microstructural evolutions of the specimens were characterized by atomic force microscopy,X-ray diffraction,field-emission scanning electron microscopy.The corrosion resistance was examined through potentiodynamic polarization and immersion test in Kokubo solution.The results revealed that the fluoride treated Mg-0.5Ca alloys produced by immersion in 40% HF provided more uniform,dense and thicker coating layer（12.6 μm） compared with the 35% HF treated specimen.The electrochemical test showed that the corrosion resistance of fluoride treated specimen was 35 times higher compared with the untreated Mg-0.5Ca alloy specimen in Kokubo solution.In vitro degradation rate of the fluoride treated specimens was much lower than untreated Mg-0.5Ca alloy in Kokubo solution.After immersion test the surface of 40% HF treated sample showed a few corrosion dots,while untreated specimens were fully covered by corrosion products and delamination.Fluoride treated Mg-0.5Ca alloy with 40% HF is a promising candidate as biodegradable implants due to its low degradation kinetics and good biocompatibility.展开更多
The effect of microstructure of nickel-aluminum bronze alloy (NAB) on the corrosion behavior in artificial seawater is studied using linear polarization, impedance and electrochemical noise tests. The alloy was heat t...The effect of microstructure of nickel-aluminum bronze alloy (NAB) on the corrosion behavior in artificial seawater is studied using linear polarization, impedance and electrochemical noise tests. The alloy was heat treated in different heating cycles including quenching, normalizing and annealing. Microstructure of the specimens was characterized before and after heat treatment by optical microscopy and scanning electron microscopy. Results showed that the value of pearlite phase in the normalized alloy is much more than other specimens, leading to higher corrosion resistance. Polarization test showed that starting point of passivation in the polarization of the normalized alloy is lower than other specimens. The dissolution of Mn and Fe rich phases increased the Mn and Fe contents in solid solution, and this enhanced the passivation power of the surface of the alloy. The effect of the alloying elements was seen by a lower corrosion potential and an inflexion at around 280 mV (SCE) in the polarization curve, indicating the preferential dissolution of some elements beyond that potential. The polarization curve showed that the anodic polarization behavior of the alloy in the solution was essentially controlled by the intermetallic phases, mainly containing Cu. Two types of corrosion, pitting and selective corrosion, were observed in the specimens after being exposed to artificial seawater.展开更多
Bond coat geometry is able to significantly influence thermally grown oxide （TGO） layer formation and growth in thermal barrier coating systems at the onset of oxidation. Moreover, nanostructured yttria stabilized z...Bond coat geometry is able to significantly influence thermally grown oxide （TGO） layer formation and growth in thermal barrier coating systems at the onset of oxidation. Moreover, nanostructured yttria stabilized zirconia coating with three model structure （including nano zones） could reduce oxygen partial pressure to the formation pressure of continues alumina oxide scale which was able to protect the substrate from extra oxidation and corrosion. Thus, nano NiCrA1Y/nano YSZ and normal NiCrA1Y/nano YSZ coatings were prepared by air plasma spray method and then evaluated by high temperature oxidation test at 1000℃ for 160 h. As-sprayed samples were also pre-oxidized at 1000 ℃ for 48 h and then examined by electrochemical polarization test. The corrosion rate of the pre-oxidized nano NiCrA1Y/nano YSZ coating was estimated to be the lowest compared to that of the other samples. It might be related to the formation of continues alumina layer on the nano NiCrA1Y at the onset of oxidation. This continuous layer could reduce the penetration of the aggressive solution into the NiCrA1Y coating and acted as a protective layer （with the lowest anodie current density）. This layer also lessened TGO growth rate at the stages Ⅱ and Ⅲ of the growth.展开更多
Plasma electrolytic oxidation（PEO） was developed as a bond coat for air plasma sprayed（APS） nanostructure ZrO2 as top coat to enhance the corrosion resistance and antibacterial activity of Mg alloy. Corrosion beha...Plasma electrolytic oxidation（PEO） was developed as a bond coat for air plasma sprayed（APS） nanostructure ZrO2 as top coat to enhance the corrosion resistance and antibacterial activity of Mg alloy. Corrosion behavior and antibacterial activities of coated and uncoated samples were assessed by electrochemical tests and agar diffusion method toward Escherichia coli（E. coli） bacterial pathogens, respectively. The lowest corrosion current density and the highest charge transfer resistance, phase angle and impedance modulus were observed for PEO/nano-ZrO2 coated sample compared with those of PEO coated and bare Mg alloys. Nano-ZrO2 top coat which has completely sealed PEO bond coat is able to considerably delay aggressive ions transportation towards Mg alloy surface and significantly enhances corrosion resistance of Mg alloy in simulated body fluid（SBF） solution. Moreover, higher antibacterial activity was also observed in PEO/nano-ZrO2 coating against bacterial strains than that of the PEO coated and bare Mg alloys. This observation was attributed to the presence of ZrO2 nanoparticles which decelerate E. coli growth as a result of E. coli membranes.展开更多
Nitrogen processed, cold sprayed commercially pure(CP)-Al coatings on Mg-based alloys mostly lack acceptable hardness, wear resistance and most importantly are highly susceptible to localized corrosion in chloride con...Nitrogen processed, cold sprayed commercially pure(CP)-Al coatings on Mg-based alloys mostly lack acceptable hardness, wear resistance and most importantly are highly susceptible to localized corrosion in chloride containing solutions. In this research, commercially pure α-Ti top coating having good pitting potential(~1293 mV_(SCE)), high microhardness(HV_(0.025): 263.03) and low wear rate was applied on a CP-Al coated Mg-based alloy using high pressure cold spray technology. Potentiodynamic polarization(PDP) curves indicated that the probability of transition from metastable pits to the stable pits for cold spayed(CS) Al coating is considerably higher compared to that with the CS Ti top coating(for Ti/Al/Mg system). In addition, CS Ti top coating was in the passivation region in most pH ranges even after 48 h immersion in 3.5 wt% NaCl solution. The stored energy in the CS Ti top coating(as a passive metal) was presumed to be responsible for the easy passivation. Immersion tests indicated no obvious pits formation on the intact CS Ti top coating surface and revealed effective corrosion protection performance of the CS double layered noble barrier coatings on Mg alloys in 3.5 wt% NaCl solution even after 264 h.展开更多
基金Universiti Teknologi Malaysia and Ministry of Education of Malaysia for providing research facilities and research grants (R.J130000.7824.4F340 and Q.J130000.2524.04H78).
文摘Phase transformation of tetragonal ZrO2 to monoclinic phase and also increment of bond coat oxidation kinetic（TGO thickening） can substantially restrict the life time of thermal barrier coating systems（TBCs）. So, nanostructured and conventional Y2O3 stabilized ZrO2 coatings were evaluated in fused V2O5-Na2SO4 salts during thermal exposure in air. Microstructural characterization showed lower hot corrosion products（monoclinic zirconia, YVO4 crystals） formation and reduction of TGO thickness in thermal barrier coating system consisting of nanostructured Y2O3 stabilized ZrO2（YSZ） top coat. It was found that inhomogeneities, pores and micro-cracks played a principal role in the molten salts infiltration into the YSZ coating during three steps of hot corrosion process. In the nanostructured YSZ coating with tri-model structure, nano zones which surrounded by fully molten parts could fill the aforementioned defects and could act as barrier for the oxygen and corrosive molten salts penetration into the TBC.
基金Project supported by the Ministry of Higher Education of Malaysia and Research Management Center of UTM(Post-Doctoral part)
文摘Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution （bi-layered TGO thickness） and durability of thermal barrier coating systems during cyclic oxidation.
文摘Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly limit their application range.It is widely recognized that surface treatment is the most commonly utilized technique for remarkably improving a substrate’s surface characteristics.Numerous methods have been introduced for the surface treatment of Mg and Mg-based alloys to improve their corrosion behavior and tribological performance.Among these,thermal spray(TS)technology provides several methods for deposition of various functional metallic,ceramic,cermet,or other coatings tailored to particular conditions.Recent researches have shown the tremendous potential for thermal spray coated Mg alloys for biomedical and industrial applications.In this context,the cold spray(CS)method,as a comparatively new TS coating technique,can generate the coating layer using kinetic energy rather than combined thermal and kinetic energies,like the high-velocity oxy-fuel(HVOF)spray method.Moreover,the CS process,as a revolutionary method,is able to repair and refurbish with a faster turnaround time;it also provides solutions that do not require dealing with the thermal stresses that are part of the other repair processes,such as welding or other TS processes using a high-temperature flame.In this review paper,the recently designed coatings that are specifically applied to Mg alloys(primarily for industrial applications)employing various coating processes are reviewed.Because of the increased utilization of CS technology for both 3D printed(additively manufactured)coatings and repair of structurally critical components,the most recent CS methods for the surface treatment,repair,and refurbishment of Mg alloys as well as their benefits and restrictions are then discussed and reviewed in detail.Lastly,the prospects of this field of study are briefly discussed,along with a summary of the presented work.
基金financed by Institutional Scholarship provided by Universiti Teknologi Malaysia and the Ministry of Higher Education of Malaysiathe Ministry of Higher Education of Malaysia and Universiti Teknologi Malaysia (UTM) for providing research facilities and financial support under the grant Q.J130000.2524.02H55
文摘A thermally grown oxide （TGO） layer is formed at the interface of bond coat/top coat. The TGO growth during thermal exposure in air plays an important role in the spallation of the ceramic layer from the bond coat. High temperature oxidation resistance of four types of atmospheric plasma sprayed TBCs was investigated. These coatings were oxidized at 1000 °C for 24, 48 and 120 h in a normal electric furnace under air atmosphere. Microstructural characterization showed that the growth of the TGO layer in nano NiCrAlY/YSZ/nano Al2O3 coating is much lower than in other coatings. Moreover, EDS and XRD analyses revealed the formation of Ni（Cr,Al）2O4 mixed oxides （as spinel） and NiO onto the Al2O3 （TGO） layer. The formation of detrimental mixed oxides （spinels） on the Al2O3 （TGO） layer of nano NiCrAlY/YSZ/nano Al2O3 coating is much lower compared to that of other coatings after 120 h of high temperature oxidation at 1000 °C.
文摘Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule heating.Compared to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg components.By doing so,their mechanical,tribological,and corrosion properties can be tailored.Although great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single work.The motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for Mg.To do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation mechanisms.It was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle crystallinity.The addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning effect.In degradative environments,their performance depends on their structural features and whether they have secondary phased composites.In industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling sectors.The prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS components.Despite these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well understood.In total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.
文摘Fluorine-doped hydroxyapatite(FHA) and calcium deficient hydroxyapatite(CDHA) were coated on the surface biodegradable magnesium alloy using electrochemical deposition(ED) technique. Coating characterization was investigated X-ray diffraction(XRD), Fourier-transformed infrared spectroscopy(FTIR), transmission electron microscopy(TEM), scanni electron microscopy(SEM) and energy dispersive X-ray spectroscopy(EDS). The result shows that nano-FHA coated samp presents nano needle-like structure, which is oriented perpendicular to the surface of the substrate with denser and more unifo layers compared to the nano-CDHA coated sample. The nano-FHA coating shows smaller crystallite size(65 nm) compared to t nano-CDHA coating(95 nm); however, CDHA presents thicker layer(19 μm in thickness) compared to the nano-FHA(15 μm thickness). The corrosion behaviour determined by polarization, immersion and hydrogen evolution tests indicates that the nano-FH and nano-CDHA coatings significantly decrease corrosion rate and induce passivation. The nano-FHA and nano-CDHA coatings c accelerate the formation of bone-like apatite layer and significantly decrease the dissolution rate as compared to the uncoated M alloy. The nano-FHA coating provides effective protection to Mg alloy and presents the highest corrosion resistance. Therefore, t nano-FHA coating on Mg alloy is suggested as a great candidate for orthopaedic applications.
基金supported financially by Ministry of Higher Education of Malaysia under the Vote Number 78610
文摘The influence of hydrofluoric acid（HF） treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations at room temperature.Microstructural evolutions of the specimens were characterized by atomic force microscopy,X-ray diffraction,field-emission scanning electron microscopy.The corrosion resistance was examined through potentiodynamic polarization and immersion test in Kokubo solution.The results revealed that the fluoride treated Mg-0.5Ca alloys produced by immersion in 40% HF provided more uniform,dense and thicker coating layer（12.6 μm） compared with the 35% HF treated specimen.The electrochemical test showed that the corrosion resistance of fluoride treated specimen was 35 times higher compared with the untreated Mg-0.5Ca alloy specimen in Kokubo solution.In vitro degradation rate of the fluoride treated specimens was much lower than untreated Mg-0.5Ca alloy in Kokubo solution.After immersion test the surface of 40% HF treated sample showed a few corrosion dots,while untreated specimens were fully covered by corrosion products and delamination.Fluoride treated Mg-0.5Ca alloy with 40% HF is a promising candidate as biodegradable implants due to its low degradation kinetics and good biocompatibility.
文摘The effect of microstructure of nickel-aluminum bronze alloy (NAB) on the corrosion behavior in artificial seawater is studied using linear polarization, impedance and electrochemical noise tests. The alloy was heat treated in different heating cycles including quenching, normalizing and annealing. Microstructure of the specimens was characterized before and after heat treatment by optical microscopy and scanning electron microscopy. Results showed that the value of pearlite phase in the normalized alloy is much more than other specimens, leading to higher corrosion resistance. Polarization test showed that starting point of passivation in the polarization of the normalized alloy is lower than other specimens. The dissolution of Mn and Fe rich phases increased the Mn and Fe contents in solid solution, and this enhanced the passivation power of the surface of the alloy. The effect of the alloying elements was seen by a lower corrosion potential and an inflexion at around 280 mV (SCE) in the polarization curve, indicating the preferential dissolution of some elements beyond that potential. The polarization curve showed that the anodic polarization behavior of the alloy in the solution was essentially controlled by the intermetallic phases, mainly containing Cu. Two types of corrosion, pitting and selective corrosion, were observed in the specimens after being exposed to artificial seawater.
文摘Bond coat geometry is able to significantly influence thermally grown oxide （TGO） layer formation and growth in thermal barrier coating systems at the onset of oxidation. Moreover, nanostructured yttria stabilized zirconia coating with three model structure （including nano zones） could reduce oxygen partial pressure to the formation pressure of continues alumina oxide scale which was able to protect the substrate from extra oxidation and corrosion. Thus, nano NiCrA1Y/nano YSZ and normal NiCrA1Y/nano YSZ coatings were prepared by air plasma spray method and then evaluated by high temperature oxidation test at 1000℃ for 160 h. As-sprayed samples were also pre-oxidized at 1000 ℃ for 48 h and then examined by electrochemical polarization test. The corrosion rate of the pre-oxidized nano NiCrA1Y/nano YSZ coating was estimated to be the lowest compared to that of the other samples. It might be related to the formation of continues alumina layer on the nano NiCrA1Y at the onset of oxidation. This continuous layer could reduce the penetration of the aggressive solution into the NiCrA1Y coating and acted as a protective layer （with the lowest anodie current density）. This layer also lessened TGO growth rate at the stages Ⅱ and Ⅲ of the growth.
基金the Universiti Teknologi Malaysia (UTM) for providing research facilities and financial support under Grants No:(1)UTM-Research University Grant (RUG) (Q.J130000.2524.16H35),and (2)Nippon Sheet Glass (NSG) R.J130000.7324.4B300
文摘Plasma electrolytic oxidation（PEO） was developed as a bond coat for air plasma sprayed（APS） nanostructure ZrO2 as top coat to enhance the corrosion resistance and antibacterial activity of Mg alloy. Corrosion behavior and antibacterial activities of coated and uncoated samples were assessed by electrochemical tests and agar diffusion method toward Escherichia coli（E. coli） bacterial pathogens, respectively. The lowest corrosion current density and the highest charge transfer resistance, phase angle and impedance modulus were observed for PEO/nano-ZrO2 coated sample compared with those of PEO coated and bare Mg alloys. Nano-ZrO2 top coat which has completely sealed PEO bond coat is able to considerably delay aggressive ions transportation towards Mg alloy surface and significantly enhances corrosion resistance of Mg alloy in simulated body fluid（SBF） solution. Moreover, higher antibacterial activity was also observed in PEO/nano-ZrO2 coating against bacterial strains than that of the PEO coated and bare Mg alloys. This observation was attributed to the presence of ZrO2 nanoparticles which decelerate E. coli growth as a result of E. coli membranes.
基金the financial support received from the National Science Foundation (NSF-CMMI 2131441) under the direction of Dr.Alexis Lewis。
文摘Nitrogen processed, cold sprayed commercially pure(CP)-Al coatings on Mg-based alloys mostly lack acceptable hardness, wear resistance and most importantly are highly susceptible to localized corrosion in chloride containing solutions. In this research, commercially pure α-Ti top coating having good pitting potential(~1293 mV_(SCE)), high microhardness(HV_(0.025): 263.03) and low wear rate was applied on a CP-Al coated Mg-based alloy using high pressure cold spray technology. Potentiodynamic polarization(PDP) curves indicated that the probability of transition from metastable pits to the stable pits for cold spayed(CS) Al coating is considerably higher compared to that with the CS Ti top coating(for Ti/Al/Mg system). In addition, CS Ti top coating was in the passivation region in most pH ranges even after 48 h immersion in 3.5 wt% NaCl solution. The stored energy in the CS Ti top coating(as a passive metal) was presumed to be responsible for the easy passivation. Immersion tests indicated no obvious pits formation on the intact CS Ti top coating surface and revealed effective corrosion protection performance of the CS double layered noble barrier coatings on Mg alloys in 3.5 wt% NaCl solution even after 264 h.
