Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed...Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><spa展开更多
文摘Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><spa
