针对旋埋刀辊在对长江中下游稻板田耕作时存在的高功耗问题,基于离散元方法构建稻板田旋耕功耗预测模型,以辅助旋埋刀辊功耗检测。连续3年对稻板田土壤含水率的进行监测,发现土壤含水率与其塑限接近,说明稻板田土壤塑性较差,结合土壤受...针对旋埋刀辊在对长江中下游稻板田耕作时存在的高功耗问题,基于离散元方法构建稻板田旋耕功耗预测模型,以辅助旋埋刀辊功耗检测。连续3年对稻板田土壤含水率的进行监测,发现土壤含水率与其塑限接近,说明稻板田土壤塑性较差,结合土壤受载后的形变及破坏特点,最终选定HertzMindlin with Bonding颗粒接触模型表征稻板田土壤的粘结和破坏情况。根据旋耕作业形式的特殊性和旋埋刀辊的结构特点,沿幅宽方向缩小旋埋刀辊的尺度,在旋耕测试平台的辅助下,完成标定参照试验。利用离散元软件建立旋耕作业模型,进行等步长爬坡试验,通过步阶次序建立接触参数与功耗指标之间的函数关系,代入标定参照试验功耗值,最终确定稻板田旋耕功耗预测模型的接触参数取值,完成模型的构建。为进一步验证该模型的适用性,在不同作业工况下对通用刀辊和旋埋刀辊进行误差对比试验,结果显示,预测误差范围为3.63%~9.48%,均值为6.65%,结合方差分析说明,稻板田旋耕功耗预测模型适用于不同旋耕刀辊及工况下的功耗预测。还原刀辊真实尺度的田间试验功耗预测误差范围为2.50%~12.81%,均值为7.28%,刀辊结构在缩放过程误差变化较小,说明模型能够准确反映旋埋刀辊在稻板田作业的功耗情况。展开更多
In order to solve the serious problem of soil adhering blade roller in the middle and lower reaches of Yangtze River,the anti-adhesion rototiller based on staggered double-roller scraping(ARSDS)was designed by mechani...In order to solve the serious problem of soil adhering blade roller in the middle and lower reaches of Yangtze River,the anti-adhesion rototiller based on staggered double-roller scraping(ARSDS)was designed by mechanical scraping methods.The volume equation for scraping the soil adhesion part with staggered rotary blades was constructed.The mechanical conditions for separation of soil adhesion part from blade roller were clarified,and the contact time between rotary blade and soil during rotary tillage was analyzed.By this way,the key parameters affecting soil adhering on and separating from the blade roller were determined,which were rotational speed,cutting pitch and tillage depth.The spatial and temporal trajectory changes for the sidelong section edge of staggered rotary blades were analyzed,so that the rotary blade arrangement was obtained.Combining the discrete element method,selecting the soil adhesion mass on the staggered blade rollers as the response value established prediction model by Box-Behnken design test.For example,taking the tillage depth of 14 cm for wheat cultivation in the middle and lower reaches of Yangtze River,the optimal combination of parameters was determined to be 230 r/min and 10 cm for rotational speed and cutting pitch,respectively.At this time,the soil adhesion mass was 4566.67 g.In the meantime,the process of soil particles adhering staggered blade rollers and rotary blades scraping off the adhering soil were clarified.Field experiments have shown that the operation quality of ARSDS met the requirements of rototiller performance indexes.In the rice stubble field of high water moisture,the soil adhesion mass was 13.455 kg and 38.215 kg for ARSDS and conventional rototiller,respectively,which indicated that ARSDS effectively reducing soil adhesion mass.The research results can provide technical support for the design of rototiller reducing soil adhesion in the agricultural areas of the middle and lower reaches of the Yangtze River.展开更多
文摘针对旋埋刀辊在对长江中下游稻板田耕作时存在的高功耗问题,基于离散元方法构建稻板田旋耕功耗预测模型,以辅助旋埋刀辊功耗检测。连续3年对稻板田土壤含水率的进行监测,发现土壤含水率与其塑限接近,说明稻板田土壤塑性较差,结合土壤受载后的形变及破坏特点,最终选定HertzMindlin with Bonding颗粒接触模型表征稻板田土壤的粘结和破坏情况。根据旋耕作业形式的特殊性和旋埋刀辊的结构特点,沿幅宽方向缩小旋埋刀辊的尺度,在旋耕测试平台的辅助下,完成标定参照试验。利用离散元软件建立旋耕作业模型,进行等步长爬坡试验,通过步阶次序建立接触参数与功耗指标之间的函数关系,代入标定参照试验功耗值,最终确定稻板田旋耕功耗预测模型的接触参数取值,完成模型的构建。为进一步验证该模型的适用性,在不同作业工况下对通用刀辊和旋埋刀辊进行误差对比试验,结果显示,预测误差范围为3.63%~9.48%,均值为6.65%,结合方差分析说明,稻板田旋耕功耗预测模型适用于不同旋耕刀辊及工况下的功耗预测。还原刀辊真实尺度的田间试验功耗预测误差范围为2.50%~12.81%,均值为7.28%,刀辊结构在缩放过程误差变化较小,说明模型能够准确反映旋埋刀辊在稻板田作业的功耗情况。
基金supported by the National Natural Science Foundation of China(Grant No.32271994,31901412)Hubei Provincial Natural Science Foundation(Grant No.2024AFB696).
文摘In order to solve the serious problem of soil adhering blade roller in the middle and lower reaches of Yangtze River,the anti-adhesion rototiller based on staggered double-roller scraping(ARSDS)was designed by mechanical scraping methods.The volume equation for scraping the soil adhesion part with staggered rotary blades was constructed.The mechanical conditions for separation of soil adhesion part from blade roller were clarified,and the contact time between rotary blade and soil during rotary tillage was analyzed.By this way,the key parameters affecting soil adhering on and separating from the blade roller were determined,which were rotational speed,cutting pitch and tillage depth.The spatial and temporal trajectory changes for the sidelong section edge of staggered rotary blades were analyzed,so that the rotary blade arrangement was obtained.Combining the discrete element method,selecting the soil adhesion mass on the staggered blade rollers as the response value established prediction model by Box-Behnken design test.For example,taking the tillage depth of 14 cm for wheat cultivation in the middle and lower reaches of Yangtze River,the optimal combination of parameters was determined to be 230 r/min and 10 cm for rotational speed and cutting pitch,respectively.At this time,the soil adhesion mass was 4566.67 g.In the meantime,the process of soil particles adhering staggered blade rollers and rotary blades scraping off the adhering soil were clarified.Field experiments have shown that the operation quality of ARSDS met the requirements of rototiller performance indexes.In the rice stubble field of high water moisture,the soil adhesion mass was 13.455 kg and 38.215 kg for ARSDS and conventional rototiller,respectively,which indicated that ARSDS effectively reducing soil adhesion mass.The research results can provide technical support for the design of rototiller reducing soil adhesion in the agricultural areas of the middle and lower reaches of the Yangtze River.
