The current energy crisis could be alleviated by enhancing energy generation using the abundant biomass waste resources. Agricultural and forest wastes are the leading organic waste streams that can be transformed int...The current energy crisis could be alleviated by enhancing energy generation using the abundant biomass waste resources. Agricultural and forest wastes are the leading organic waste streams that can be transformed into useful alternative energy resources. Pyrolysis is one of the technologies for converting biomass into more valuable products, such as bio-oil, bio-char, and syngas. This work investigated the production of bio-oil through batch pyrolysis technology. A fixed bed pyrolyzer was designed and fabricated for bio-oil production. The major components of the system include a fixed bed reactor, a condenser, and a bio-oil collector. The reactor was heated using a cylindrical biomass external heater. The pyrolysis process was carried out in a reactor at a pressure of 1atm and a varying operating temperature of 150˚C, 250˚C, 350˚C to 450˚C for 120 minutes. The mass of 1kg of coconut fiber was used with particle sizes between 2.36 mm - 4.75 mm. The results show that the higher the temperature, the more volume of bio-oil produced, with the highest yield being 39.2%, at 450˚C with a heating rate of 10˚C/min. The Fourier transformation Infrared (FTIR) Spectroscopy analysis was used to analyze the bio-oil components. The obtained bio-oil has a pH of 2.4, a density of 1019.385 kg/m<sup>3</sup>, and a calorific value of 17.5 MJ/kg. The analysis also showed the presence of high-oxygenated compounds;carboxylic acids, phenols, alcohols, and branched oxygenated hydrocarbons as the main compounds present in the bio-oil. The results inferred that the liquid product could be bestowed as an alternative resource for polycarbonate material production.展开更多
Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as f...Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as fuel or fertilizer, and the rest of this waste is left in the environment or is burned, resulting in environmental and air pollution. For proper disposal, plastic and agricultural waste can be used in the manufacture of composites as raw materials. In this study, we had evaluated the use of bean pod powder (BPp) was used as natural reinforcing filler in recycled polypropylene (rPP) based composites. BPp/rPP composite filaments were developed using the extrusion method and the samples were printed by Fused Filament Fabrication (FFF). Composites with rPP matrix containing different weight fractions of BPp (5%, 10% and 15%) were fabricated to observe and compare the mechanical properties (tensile, flexural, and compressive strength) of the filament composites. In addition, the filament surface was analyzed for roughness and particle size of bean pod powder. The results established that BPp/rPP composites exhibited better tensile, flexural, and compressive strength than rPP and pure PP. By adding 5 wt% BPp, the tensile strength of rPP increased from 20.4 MPa to 22.8 MPa. The highest flexural strength (15.05 MPa) was obtained at 5 wt% BPp among all composites and the highest compressive strength (24.5 MPa), was obtained at 10 wt% BPp. Therefore, it can be concluded that by carefully selecting the ratio of BPp to bean pod powder, it is therefore possible to positively influence the mechanical properties of the resulting composite.展开更多
Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed...Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><spa展开更多
Wastewater management and purification remain one of the greatest problems of mankind. The biological wastewater treatment technique uses a biofilm media carrier where microorganisms attach themselves to the surface. ...Wastewater management and purification remain one of the greatest problems of mankind. The biological wastewater treatment technique uses a biofilm media carrier where microorganisms attach themselves to the surface. This biofilter is usually made from virgin plastic pellets and can also be produced from recycled waste plastic and used in wastewater treatment. The need to treat water using low-cost carrier media has led to finding alternative sources of materials for biofilter manufacturing. Therefore, this work is centered on the recycling of waste plastic to make filaments which are then used for 3D printing of a high specific surface area (SSA) less clogging biofilm carrier through the parametric redesign. In the current study, the polypropylene material was recycled to make a 2.85 mm diameter filament compatible with the Ultimaker S3. Moreover, analytical models and governing equations were developed for the design of the K3 Kaldnes and MB3 media. Empirical surface area (SA), specific surface area, and volume of the respective carriers were determined using the model developed. SolidWorks was used to design and evaluate the same parameters which were then compared to model results. The errors in SSA obtained from the model with respect to the SolidWorks results for both the K3 Kaldnes and MB3 media were 0.34% and 0.76% respectively. With these small error margins, the model can serve as a tool and guideline for the designing of cylindrically shaped carriers. By transforming plastics into biofilters, waste plastics are mopped up reducing pollutions. Consequently, the deployment of such biofilters will enhance efficient wastewater treatment for a cleaner environment and the wellbeing of human race.展开更多
文摘The current energy crisis could be alleviated by enhancing energy generation using the abundant biomass waste resources. Agricultural and forest wastes are the leading organic waste streams that can be transformed into useful alternative energy resources. Pyrolysis is one of the technologies for converting biomass into more valuable products, such as bio-oil, bio-char, and syngas. This work investigated the production of bio-oil through batch pyrolysis technology. A fixed bed pyrolyzer was designed and fabricated for bio-oil production. The major components of the system include a fixed bed reactor, a condenser, and a bio-oil collector. The reactor was heated using a cylindrical biomass external heater. The pyrolysis process was carried out in a reactor at a pressure of 1atm and a varying operating temperature of 150˚C, 250˚C, 350˚C to 450˚C for 120 minutes. The mass of 1kg of coconut fiber was used with particle sizes between 2.36 mm - 4.75 mm. The results show that the higher the temperature, the more volume of bio-oil produced, with the highest yield being 39.2%, at 450˚C with a heating rate of 10˚C/min. The Fourier transformation Infrared (FTIR) Spectroscopy analysis was used to analyze the bio-oil components. The obtained bio-oil has a pH of 2.4, a density of 1019.385 kg/m<sup>3</sup>, and a calorific value of 17.5 MJ/kg. The analysis also showed the presence of high-oxygenated compounds;carboxylic acids, phenols, alcohols, and branched oxygenated hydrocarbons as the main compounds present in the bio-oil. The results inferred that the liquid product could be bestowed as an alternative resource for polycarbonate material production.
文摘Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as fuel or fertilizer, and the rest of this waste is left in the environment or is burned, resulting in environmental and air pollution. For proper disposal, plastic and agricultural waste can be used in the manufacture of composites as raw materials. In this study, we had evaluated the use of bean pod powder (BPp) was used as natural reinforcing filler in recycled polypropylene (rPP) based composites. BPp/rPP composite filaments were developed using the extrusion method and the samples were printed by Fused Filament Fabrication (FFF). Composites with rPP matrix containing different weight fractions of BPp (5%, 10% and 15%) were fabricated to observe and compare the mechanical properties (tensile, flexural, and compressive strength) of the filament composites. In addition, the filament surface was analyzed for roughness and particle size of bean pod powder. The results established that BPp/rPP composites exhibited better tensile, flexural, and compressive strength than rPP and pure PP. By adding 5 wt% BPp, the tensile strength of rPP increased from 20.4 MPa to 22.8 MPa. The highest flexural strength (15.05 MPa) was obtained at 5 wt% BPp among all composites and the highest compressive strength (24.5 MPa), was obtained at 10 wt% BPp. Therefore, it can be concluded that by carefully selecting the ratio of BPp to bean pod powder, it is therefore possible to positively influence the mechanical properties of the resulting composite.
文摘Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><spa
文摘Wastewater management and purification remain one of the greatest problems of mankind. The biological wastewater treatment technique uses a biofilm media carrier where microorganisms attach themselves to the surface. This biofilter is usually made from virgin plastic pellets and can also be produced from recycled waste plastic and used in wastewater treatment. The need to treat water using low-cost carrier media has led to finding alternative sources of materials for biofilter manufacturing. Therefore, this work is centered on the recycling of waste plastic to make filaments which are then used for 3D printing of a high specific surface area (SSA) less clogging biofilm carrier through the parametric redesign. In the current study, the polypropylene material was recycled to make a 2.85 mm diameter filament compatible with the Ultimaker S3. Moreover, analytical models and governing equations were developed for the design of the K3 Kaldnes and MB3 media. Empirical surface area (SA), specific surface area, and volume of the respective carriers were determined using the model developed. SolidWorks was used to design and evaluate the same parameters which were then compared to model results. The errors in SSA obtained from the model with respect to the SolidWorks results for both the K3 Kaldnes and MB3 media were 0.34% and 0.76% respectively. With these small error margins, the model can serve as a tool and guideline for the designing of cylindrically shaped carriers. By transforming plastics into biofilters, waste plastics are mopped up reducing pollutions. Consequently, the deployment of such biofilters will enhance efficient wastewater treatment for a cleaner environment and the wellbeing of human race.
