This article investigates the potential impact of manufacturing uncertainty in composite structures here in the form of thickness variation in laminate plies, on the robustness of commonly used Artificial Neural Netwo...This article investigates the potential impact of manufacturing uncertainty in composite structures here in the form of thickness variation in laminate plies, on the robustness of commonly used Artificial Neural Networks (ANN) in Structural Health Monitoring (SHM). Namely, the robustness of an ANN SHM system is assessed through an airfoil case study based on the sensitivity of delamination location and size predictions, when the ANN is imposed to noisy input. In light of the observed poor performance of the original network, even when its architecture was carefully optimized, it had been proposed to weigh the input layer of the ANN by a set of signal-to-noise (SN) ratios and then trained the network. Both damage location and size predictions of the latter SHM approach were increased to above 90%. Practical aspects of the proposed robust SN-ANN SHM have also been discussed.展开更多
The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for &...The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for <i>in-situ</i> decision-making to mitigate defects during manufacturing. In the context of aerospace composites production in particular, there is a heightened impetus to address and reduce this risk. Current qualification and substantiation frameworks within the aerospace industry define tractable methods for risk reduction. In parallel, Industry 4.0 is an emerging set of technologies and tools that can enable better decision-making towards risk reduction, supported by data-driven models. It offers new paradigms for manufacturers, by virtue of enabling <i>in-situ</i> decisions for optimizing the process as a dynamic system. However, the static nature of current (pre-Industry 4.0) best-practice frameworks may be viewed as at odds with this emerging novel approach. In addition, many of the predictive tools leveraged in an Industry 4.0 system are black-box in nature, which presents other concerns of tractability, interpretability and ultimately risk. This article presents a perspective on the current state-of-the-art in the aerospace composites industry focusing on risk reduction in the autoclave processing, as an example system, while reviewing current trends and needs towards a Composites 4.0 future.展开更多
文摘This article investigates the potential impact of manufacturing uncertainty in composite structures here in the form of thickness variation in laminate plies, on the robustness of commonly used Artificial Neural Networks (ANN) in Structural Health Monitoring (SHM). Namely, the robustness of an ANN SHM system is assessed through an airfoil case study based on the sensitivity of delamination location and size predictions, when the ANN is imposed to noisy input. In light of the observed poor performance of the original network, even when its architecture was carefully optimized, it had been proposed to weigh the input layer of the ANN by a set of signal-to-noise (SN) ratios and then trained the network. Both damage location and size predictions of the latter SHM approach were increased to above 90%. Practical aspects of the proposed robust SN-ANN SHM have also been discussed.
文摘The manufacturing of composite structures is a highly complex task with inevitable risks, particularly associated with aleatoric and epistemic uncertainty of both the materials and processes, as well as the need for <i>in-situ</i> decision-making to mitigate defects during manufacturing. In the context of aerospace composites production in particular, there is a heightened impetus to address and reduce this risk. Current qualification and substantiation frameworks within the aerospace industry define tractable methods for risk reduction. In parallel, Industry 4.0 is an emerging set of technologies and tools that can enable better decision-making towards risk reduction, supported by data-driven models. It offers new paradigms for manufacturers, by virtue of enabling <i>in-situ</i> decisions for optimizing the process as a dynamic system. However, the static nature of current (pre-Industry 4.0) best-practice frameworks may be viewed as at odds with this emerging novel approach. In addition, many of the predictive tools leveraged in an Industry 4.0 system are black-box in nature, which presents other concerns of tractability, interpretability and ultimately risk. This article presents a perspective on the current state-of-the-art in the aerospace composites industry focusing on risk reduction in the autoclave processing, as an example system, while reviewing current trends and needs towards a Composites 4.0 future.
