The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffract...The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.展开更多
经α+β两相区变形及退火后的TB6钛合金模锻件低倍组织局部区域显现出了粗晶缺陷。通过热模拟试验,结合微拉伸及扫描电镜(Scanning electron microscope,SEM)、背散射电子衍射仪(Electron black-scattered diffraction,EBSD)等微观分析...经α+β两相区变形及退火后的TB6钛合金模锻件低倍组织局部区域显现出了粗晶缺陷。通过热模拟试验,结合微拉伸及扫描电镜(Scanning electron microscope,SEM)、背散射电子衍射仪(Electron black-scattered diffraction,EBSD)等微观分析手段,分析对比低倍组织中粗、细晶区的显微特点及力学性能,探讨低倍粗晶形成机理,提出低倍粗晶显现的工艺判据并建立预测模型。结果表明,低倍粗晶主要分布在变形温度低且变形程度大的金属剧烈流动区域,与细晶材料相比,粗晶使得屈服强度降低,但伸长率和抗拉强度提高。经两相区加热后,锻件转运过程中表面温度降低,温降导致表面区域温度不均,在大变形速率下,表面圆弧区域软化程度差别较大,易发生部分动态再结晶,产生晶界角较大的动态再结晶晶粒(β相)。退火后,该动态再结晶晶粒通过晶界迁移实现对周边产生的晶界角较小的静态再结晶晶粒的吞并,形成粗晶。变形温度(T)越低,变形量越大且不超过临界值时,低倍粗晶越容易显现。建立T与ε_(f)间的量化关系;以ε_(f)为判据,通过二次开发建立有限元子程序,实现锻件低倍粗晶分布的可视化预测。展开更多
The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experimen...The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experiments with a home-made experimental ultrasonic plastification device. The results of the experiments show that polymer ultrasonic plastification speed increases with ultrasonic supply voltage and plastification pressure. When the ultrasonic supply voltage is 200 V and the plastification pressure is 2.0 MPa, the polymer ultrasonic plastification speed reaches the maximum value of 0.111 1 g/s. The results also indicate that the ultrasonic cavitation effect is the most significant effect of all the three effects during polymer ultrasonic plastification process.展开更多
基金Project(51675465)supported by the National Natural Science Foundation of ChinaProject(E2019203075)supported by the Natural Science Foundation of Hebei Province,China+1 种基金Project(BJ2019001)supported by the Top Young Talents Project of the Education Department of Hebei Province,ChinaProject(Kfkt2017-07)supported by the State Key Laboratory Program of High Performance Complex Manufacturing,China。
文摘The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.
文摘经α+β两相区变形及退火后的TB6钛合金模锻件低倍组织局部区域显现出了粗晶缺陷。通过热模拟试验,结合微拉伸及扫描电镜(Scanning electron microscope,SEM)、背散射电子衍射仪(Electron black-scattered diffraction,EBSD)等微观分析手段,分析对比低倍组织中粗、细晶区的显微特点及力学性能,探讨低倍粗晶形成机理,提出低倍粗晶显现的工艺判据并建立预测模型。结果表明,低倍粗晶主要分布在变形温度低且变形程度大的金属剧烈流动区域,与细晶材料相比,粗晶使得屈服强度降低,但伸长率和抗拉强度提高。经两相区加热后,锻件转运过程中表面温度降低,温降导致表面区域温度不均,在大变形速率下,表面圆弧区域软化程度差别较大,易发生部分动态再结晶,产生晶界角较大的动态再结晶晶粒(β相)。退火后,该动态再结晶晶粒通过晶界迁移实现对周边产生的晶界角较小的静态再结晶晶粒的吞并,形成粗晶。变形温度(T)越低,变形量越大且不超过临界值时,低倍粗晶越容易显现。建立T与ε_(f)间的量化关系;以ε_(f)为判据,通过二次开发建立有限元子程序,实现锻件低倍粗晶分布的可视化预测。
基金Project(107086)supported by the Key Program of Chinese Ministry of EducationProject(2009)supported by the Graduate Degree Thesis Innovation Foundation of Central South University,China
文摘The melt filling difficulty in micro cavity is one of the main challenges for micro-injection molding (MIM). An approach employing ultrasound in MIM was proposed. The approach was extensively studied through experiments with a home-made experimental ultrasonic plastification device. The results of the experiments show that polymer ultrasonic plastification speed increases with ultrasonic supply voltage and plastification pressure. When the ultrasonic supply voltage is 200 V and the plastification pressure is 2.0 MPa, the polymer ultrasonic plastification speed reaches the maximum value of 0.111 1 g/s. The results also indicate that the ultrasonic cavitation effect is the most significant effect of all the three effects during polymer ultrasonic plastification process.
