Direct current plasma torches have been applied to generate unique sources of thermal energy in many industrial applications. Nevertheless, the successful ignition of a plasma torch is the key process to generate the ...Direct current plasma torches have been applied to generate unique sources of thermal energy in many industrial applications. Nevertheless, the successful ignition of a plasma torch is the key process to generate the unique source （plasma jet）. However, there has been tittle study on the underlying mechanism of this key process. A thorough understanding of the ignition process of a plasma torch will be helpful for optimizing the design of the plasma torch structure and selection of the ignition parameters to prolong the service life of the ignition module. Thus, in this paper, the ignition process of a segmented plasma torch （SPT） is theoretically and experimentally modeled and analyzed. Corresponding electrical models of different stages of the ignition process axe set up and used to derive the electrical parameters, e.g. the variations of the arc voltage and arc current between the cathode and anode. In addition, the experiments with different ignition parameters on a home-made SPT have been conducted. At the same time, the variations of the arc voltage and arc current have been measured, and used to verify the ones derived in theory and to determine the optimal ignition parameters for a particular SPT.展开更多
Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studie...Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studied the influence of the LPTs construction on the jet characteristics. Experiments were designed to measure their arc voltage, jet length, thermal efficiency and specific enthalpy using a home-made data acquisition system. With them, the jet characteristics of the two different LPTs were compared in detail. Results show that different plasma torch construction leads to distinctively different characteristics of the generated plasma jet. Based on the different jet characteristics, a plasma torch with appropriate construction could be used to meet the different application requirements.展开更多
Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LP...Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LPTs usually operate at a relatively low output power with a relatively low arc voltage and thermal efficiency,which limits its capabilities.In this context,this paper attempts to design a new type of high-power LPT with a relatively low arc current and a high thermal efficiency.In the first section,the design principle of the main components is studied and discussed in detail,and a new high-power LPT is proposed.Then,the experimental characteristics of the proposed high-power LPT are examined.Experimental results reveal the following characteristics of the proposed LPT.(1)The max jet length of the proposed LPT reaches at 540 mm.(2)Its mean arc voltage is higher than 290 V when the LPT works with arc currents lower than 200 A.leading to an output power greater than 50 kW.(3)The mean thermal efficiency is higher than 509f.Lastly,the proposed LPT has been applied to spheroidize the aluminum oxide powers.The experiment results for the production of spherical powders show that the proposed LPT hits a good characteristic for material processing.展开更多
基金the support of National Natural Science Foundation of China (No. 51405315)the Talents Introduction Project of Sichuan University (No. yj2012043)
文摘Direct current plasma torches have been applied to generate unique sources of thermal energy in many industrial applications. Nevertheless, the successful ignition of a plasma torch is the key process to generate the unique source （plasma jet）. However, there has been tittle study on the underlying mechanism of this key process. A thorough understanding of the ignition process of a plasma torch will be helpful for optimizing the design of the plasma torch structure and selection of the ignition parameters to prolong the service life of the ignition module. Thus, in this paper, the ignition process of a segmented plasma torch （SPT） is theoretically and experimentally modeled and analyzed. Corresponding electrical models of different stages of the ignition process axe set up and used to derive the electrical parameters, e.g. the variations of the arc voltage and arc current between the cathode and anode. In addition, the experiments with different ignition parameters on a home-made SPT have been conducted. At the same time, the variations of the arc voltage and arc current have been measured, and used to verify the ones derived in theory and to determine the optimal ignition parameters for a particular SPT.
基金supported by National Natural Science Foundation of China(No.51405315)the Laboratory of Precision Manufacturing Technology,CAEP(No.KF15002)
文摘Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studied the influence of the LPTs construction on the jet characteristics. Experiments were designed to measure their arc voltage, jet length, thermal efficiency and specific enthalpy using a home-made data acquisition system. With them, the jet characteristics of the two different LPTs were compared in detail. Results show that different plasma torch construction leads to distinctively different characteristics of the generated plasma jet. Based on the different jet characteristics, a plasma torch with appropriate construction could be used to meet the different application requirements.
文摘Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LPTs usually operate at a relatively low output power with a relatively low arc voltage and thermal efficiency,which limits its capabilities.In this context,this paper attempts to design a new type of high-power LPT with a relatively low arc current and a high thermal efficiency.In the first section,the design principle of the main components is studied and discussed in detail,and a new high-power LPT is proposed.Then,the experimental characteristics of the proposed high-power LPT are examined.Experimental results reveal the following characteristics of the proposed LPT.(1)The max jet length of the proposed LPT reaches at 540 mm.(2)Its mean arc voltage is higher than 290 V when the LPT works with arc currents lower than 200 A.leading to an output power greater than 50 kW.(3)The mean thermal efficiency is higher than 509f.Lastly,the proposed LPT has been applied to spheroidize the aluminum oxide powers.The experiment results for the production of spherical powders show that the proposed LPT hits a good characteristic for material processing.
