数字孪生技术具有虚实融合的特性,智能车间数字孪生可以使生产过程透明化,利用实时数据可以有效指导车间生产。为实现基于数字孪生的生产过程可视化管控,提出了面向生产过程的智能车间数字孪生建模及应用。首先,建立了智能车间数字孪生...数字孪生技术具有虚实融合的特性,智能车间数字孪生可以使生产过程透明化,利用实时数据可以有效指导车间生产。为实现基于数字孪生的生产过程可视化管控,提出了面向生产过程的智能车间数字孪生建模及应用。首先,建立了智能车间数字孪生系统体系架构。然后对系统实现的3项关键技术——基于点云拟合的三维几何模型构建方法、面向数据交互的对象链接与嵌入的过程控制统一架构(Object linking and embedding for process control unified architecture,OPC UA)信息建模方法、以及多源异构数据集成及虚实映射数据快速匹配方法进行了详细阐述;最后,对某发动机制造车间进行了数字孪生的实现,验证了所提方法的正确性和有效性。展开更多
Cloud manufacturing has become a reality. It requires sensing and capturing heterogeneous manufacturing resources and extensive data analysis through the industrial internet. However,the cloud computing and serviceori...Cloud manufacturing has become a reality. It requires sensing and capturing heterogeneous manufacturing resources and extensive data analysis through the industrial internet. However,the cloud computing and serviceoriented architecture are slightly inadequate in dynamic manufacturing resource management. This paper integrates the technology of edge computing and microservice and develops an intelligent edge gateway for internet of thing(IoT)-based manufacturing. Distributed manufacturing resources can be accessed through the edge gateway,and cloud-edge collaboration can be realized. The intelligent edge gateway provides a solution for complex resource ubiquitous perception in current manufacturing scenarios. Finally,a prototype system is developed to verify the effectiveness of the intelligent edge gateway.展开更多
As the manufacturing mode focuses more on network and community,the orders and production processes are becoming highly dynamic and unpredictable.The traditional manufacturing system cannot handle those exceptional ev...As the manufacturing mode focuses more on network and community,the orders and production processes are becoming highly dynamic and unpredictable.The traditional manufacturing system cannot handle those exceptional events such as rush orders and machine breakdowns.Nevertheless,the multiagent manufacturing system(MAMS)becomes a critical pattern to deal with these disturbances in a real-time way.However,due to the lack of universality,MAMS is difficult to be applied to industrial sites.A new multiagent architecture and the relay cooperation model based on a positive process relation matrix are proposed to address this paper’s issue.An optimized contract net protocol(CNP)-based negotiation mechanism is developed to improve the efficiency of collaboration in the proposed architecture.Finally,a case study of self-organizing internet of things(Io T)manufacturing system is used to test the feasibility and effectiveness of the method.It is shown that the proposed self-organizing Io T manufacturing mode outperforms the traditional manufacturing system in terms of makespan and critical machine workload balancing under disturbances through comparison.展开更多
文摘数字孪生技术具有虚实融合的特性,智能车间数字孪生可以使生产过程透明化,利用实时数据可以有效指导车间生产。为实现基于数字孪生的生产过程可视化管控,提出了面向生产过程的智能车间数字孪生建模及应用。首先,建立了智能车间数字孪生系统体系架构。然后对系统实现的3项关键技术——基于点云拟合的三维几何模型构建方法、面向数据交互的对象链接与嵌入的过程控制统一架构(Object linking and embedding for process control unified architecture,OPC UA)信息建模方法、以及多源异构数据集成及虚实映射数据快速匹配方法进行了详细阐述;最后,对某发动机制造车间进行了数字孪生的实现,验证了所提方法的正确性和有效性。
基金supported by the National Key Research and Development Program of China (No.2020YFB1710500)the Primary Research & Development Plan of Jiangsu Province(No.BE2021091)。
文摘Cloud manufacturing has become a reality. It requires sensing and capturing heterogeneous manufacturing resources and extensive data analysis through the industrial internet. However,the cloud computing and serviceoriented architecture are slightly inadequate in dynamic manufacturing resource management. This paper integrates the technology of edge computing and microservice and develops an intelligent edge gateway for internet of thing(IoT)-based manufacturing. Distributed manufacturing resources can be accessed through the edge gateway,and cloud-edge collaboration can be realized. The intelligent edge gateway provides a solution for complex resource ubiquitous perception in current manufacturing scenarios. Finally,a prototype system is developed to verify the effectiveness of the intelligent edge gateway.
基金supported in part by the National Key Research and Development Program of China(No.2018YFE0177000)the National Natural Science Foundation of China(No.52075257)。
基金supported by the National Key Research and Development Program of China(No.2018YFE0177000)National Natural Science Foundation of China(No.52075257)+1 种基金Equipment Project of Ship Assembly and Construction for the Ministry of Industry and Information Technology(No.TC190H47J)Fundamental Research Funds for the Central Universities(No.NP2020304)。
文摘As the manufacturing mode focuses more on network and community,the orders and production processes are becoming highly dynamic and unpredictable.The traditional manufacturing system cannot handle those exceptional events such as rush orders and machine breakdowns.Nevertheless,the multiagent manufacturing system(MAMS)becomes a critical pattern to deal with these disturbances in a real-time way.However,due to the lack of universality,MAMS is difficult to be applied to industrial sites.A new multiagent architecture and the relay cooperation model based on a positive process relation matrix are proposed to address this paper’s issue.An optimized contract net protocol(CNP)-based negotiation mechanism is developed to improve the efficiency of collaboration in the proposed architecture.Finally,a case study of self-organizing internet of things(Io T)manufacturing system is used to test the feasibility and effectiveness of the method.It is shown that the proposed self-organizing Io T manufacturing mode outperforms the traditional manufacturing system in terms of makespan and critical machine workload balancing under disturbances through comparison.
